ar3510w0010e

Remove/install complete rear axle

Type ar · topic 35.10 · version 0205 · 2007-09-14

Applies to: REAR AXLE 742.5

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly

Also applies to engines/gearboxes: 742 5**

AR35.10-W-0010E

Remove/install complete rear axle

11.9.07

REAR AXLE 742.5

Remove/install complete rear axle

W35.10-1003-09

1 ALB linkage

2 Spring U-bolt

3 Vent line

4 Compressed-air line

5 Brake wear indicator connector

11 Nut

12 Propeller shaft

13 Compressed-air line

14 Connector

6 Spring seat

7 Spring support

9 Nut

8 Bearing bracket

10 Shock absorber

Remove/install

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Discharge compressed-air system

2

Remove wheels

AR40.10-W-1100A

3

Support vehicle on its frame

4

Remove ABS sensor

AR42.30-W-0150A

5

Disconnect brake wear indicator connector (5)

6

Label compressed air lines (4) according to connections.

Installation: Note marking.

7

Detach compressed-air lines (4) from brake cylinders

With compressed air connection system "VOSS 230".

AR42.10-W-0900A

With compressed air connection system "VOSS 232" (NG 8, 12) or "SCHÄFER SDF" (NG 6).

AR42.10-W-0900C

Installation: Check O-rings and replace if necessary.

Notes on compressed air connection systems

AH00.18-N-0001-01A

8

Detach compressed-air line (13) from differential lock

Installation: Replace sealing rings.

9

Unplug connector (14) from differential lock

10

Unplug vent line (3) from axle housing

11

Detach ALB linkage (1)

12

Detach propeller shaft from rear axle (12)

Secure propeller shaft to prevent it from falling.

AR41.10-W-0050A

13

Support rear axle

14

Detach shock absorber (10) at rear axle bearing bracket (8).

*BA32.25-N-1001-03H

15

Remove spring bracket (2), spring seat (6) and spring pad (7)

Fold stabilizer bar downwards.

*BA32.20-N-1001-03G

16

Lower rear axle and take out under the vehicle

Installation: lightly grease mounting bores for center bolts with leaf spring grease. Raise rear axle so that the heart bolts are inserted into the mounting holes.

*BR00.45-Z-1020-06A

17

Install in the reverse order

Rear axle steel suspension

Number

Designation

Model 970, 972, 975, 976
with rear axle 742.5

BA32.20-N-1001-03G

Nut to rear axle spring clamp

M161.5

Nm

200

M181.5

Nm

-

M242

Nm

-

Rear axle shock absorber

Number

Designation

Model
374.4, 375.1, 958.0, 970, 972, 974, 975, 976

BA32.25-N-1001-03H

Nut of shock absorber to bearing bracket

M141.5

Nm

150

M161.5

Nm

170

M201.5

Nm

350

Repair materials

Number

Designation

Order number

BR00.45-Z-1020-06A

Leaf-spring grease (refer to Specifications for Operating Fluids, Sheet no. 268)

-

Referenced documents