ar3510t0010b

Remove/install complete rear axle

Type ar · topic 35.10 · version 0108 · 2009-11-23

Applies to: REAR AXLE 745.990 /996 /997 in MODEL 613

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 613

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 613

Also applies to engines/gearboxes: 745 990, 745 996, 745 997

AR35.10-T-0010B

Remove/install complete rear axle

16.11.09

REAR AXLE 745.990 /996 /997 in MODEL 613

Remove/install complete rear axle

T35.10-0011-09

1 Strut

2 Diagonal control arm

3 Bearing block, diagonal control arm

4 Rear wheel

5 Propeller shaft

6 Connector, ABS sensor

7 Connector, brake lining wear indicator sensor

17 Stabilizer

18 Trailing arm

19 Rapid vent valve

20 Stabilizer bearing cap

21 Bellows

22 Shuttle valve

8 Spring support

9 Shock absorber

10 Compressed-air connection

11 Rear axle drive flange

12 Screw

13 Brake cylinder

14 Cylinder

15 Level-control valve

Remove/install

Danger!

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; shield off hazard area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.

AS00.00-Z-0001-01A

1

Bleed brake cylinder (13)

For by actuating the parking brake, this operates the brake cylinder by spring load and, at the same time, bleeds it.

2

Lift/jack up vehicle

AR00.60-T-1000B

3

Unscrew compressed air lines at the connections (arrow) to the rapid vent valve (19)

All lines must be unpressurized.

Remove straps fixing lines to rear axle if necessary.

4

Unscrew compressed air line at connection (arrow) to brake cylinder (13)

All lines must be unpressurized.

5

Disconnect cable to ABS sensor at connector (6)

6

Disconnect cable to brake lining wear sensor at connector (7)

7

Pull off connector to brake cylinder pressure switch

8

Unscrew propeller shaft (5) from drive flange (11)

If the propeller shaft (5) is separated at the telescopic section, the positions of the parts with respect to each other must first be marked.

*BA41.10-N-1001-01E

9

Unhook piston rod from cylinder (14) at the level-control valve lever (15)

10

Unscrew compressed-air connection (10) at cylinder (14)

11

Unscrew diagonal control arm (2) at bearing block (3)

*BA35.15-N-1001-03B

12

Unscrew stabilizer (17) at strut (1)

*BA32.35-N-1001-03H

13

Remove trailing arm (18).

AR35.10-T-0010-04B

*BA35.15-N-1004-03B

*BA35.15-N-1005-03B

MB sealing compound

*BR00.45-Z-1022-01A

14

Unscrew nuts on shock absorber (9) at spring support (8)

*BA32.25-N-1001-03E

*BA32.25-N-1001-03J

15

Lower rear axle and pull out from under the vehicle with the help of the wheel gripper

At the same time, detach suspension bellows (21) from upper support.

16

Remove stabilizer bearing cap (20)

*BA32.35-N-1002-03H

17

Remove stabilizer (17) from spring support (8)

18

Remove rear wheels (4)

To do this, lift rear axle at spring supports (8) and support with axle stands.

AR40.10-T-1100B

19

Remove bolts (12) and lift rear axle from the spring supports (8)

*BA32.22-N-1001-03D

20

Remove compressed air lines from brake cylinders (13)

21

Remove shuttle valves (22) from brake cylinders (13)

22

Remove diagonal control arm bearing block (3) from rear axle

*BA35.15-N-1007-03B

23

Install in the reverse order

Installation:

When installing, cotter pins, self-locking bolts and nuts must be renewed and wear parts must be checked for re-usability.

Air bellows support

Number

Designation

Model
613.355

BA32.22-N-1001-03D

Bolt, spring support to axle housing

Nm

840

Air bellows support

Number

Designation

Rear axle 745.99 in model
613.455

BA32.22-N-1001-03D

Bolt, spring support to axle housing

Nm

840

Air bellows support

Number

Designation

REAR AXLE 745.99 in model
613.485

BA32.22-N-1001-03D

Bolt, spring support to axle housing

Nm

840

Rear axle shock absorber

Number

Designation

Model
613.355

Model
613.358 /
388

Model 613.455

Model
613.485

Model
613.367 /
368

BA32.25-N-1001-03E

Nut, shock absorber to spring bracket

Nm

70

70

70

70

68

Rear axle shock absorber

Number

Designation

Model
671.000/
005/010/
312/322/
327

Model
671.015

Model
671.020 /
021

Model
671.030

BA32.25-N-1001-03J

Nut, shock absorber to spring bracket

Nm

50

65...70

65...70

65...70

Rear axle shock absorber

Number

Designation

Model
671.042

Model
671.332/
333

BA32.25-N-1001-03J

Nut, shock absorber to spring bracket

Nm

65...70

65...70

Rear axle stabilizer bar

Number

Designation

Model
613.355

Model
613.455

Model 613.485

BA32.35-N-1001-03H

Castle nut, stabilizer bar strut to stabilizer bar

Nm

195

195

195

BA32.35-N-1002-03H

Bolt, anti-roll bar bearing cover to rear axle

Nm

195

195

195

Control arm

Number

Designation

Rear axle 745.990

Rear axle 745.996

Rear axle 745.997

BA35.15-N-1001-03B

Bolt, diagonal control arm to link bracket

Nm

295

295

295

BA35.15-N-1004-03B

Bolt/serrated bolt, trailing arm to substructure

Nm

295

295

295

BA35.15-N-1005-03B

Stretch bolt, trailing arm to spring support

Nm

220

220

220

BA35.15-N-1007-03B

Bolt, link bracket to rear axle

Nm

295

295

295

Propeller shaft

Number

Designation

Model 613.355/455/485

BA41.10-N-1001-01E

Nut, propeller shaft flange to rear axle (without spring washers)

Nm

110

Repair materials

Number

Designation

Order number

BR00.45-Z-1022-01A

Sealant, bracket to special drive cap

A 000 989 43 20

Referenced documents