ar3510s0010c

Remove/install complete rear axle

Type ar · topic 35.10 · version 0300 · 2020-03-20

Applies to: Model 415

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 415

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 415

AR35.10-S-0010C

Remove/install complete rear axle

05.03.2020

Model

415

Modification notes

21.02.2020

Work procedure revised

The whole document

Remove/install complete rear axle

S35.10-4503-09

Shown on vehicle without CODE RS1 (Steel wheels 5.5 J x 14)

1

Brake cable

3

Electrical connector

5

Bolts

2

Rear axle

4

Electrical wiring harness

Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Remove/install

1

Remove rear wheels.

AR40.10-S-1100C

2

Remove springs.

AR32.20-S-0230C

3

Detach screws of shock absorbers from rear axle (2).

AR32.25-S-0110C

Installation: Do not tighten screws of shock absorbers.

4

Remove brake hoses.

AR42.10-S-0023C

Remove body-side brake hoses.

5

Remove brake drums.


Model 415.601
Model 415.603
with code RS1 (Steel wheels 5.5 J x 14)

AR42.10-S-1010C

6

Remove brake cables (1) of parking brake.

Use a suitable tool.

Model 415.601
Model 415.603
with code RS1 (Steel wheels 5.5 J x 14)
Unhook brake cables (1) of parking brake from parking brake levers of rear brakepads.

Model 415.603/605/703/705
except code RS1 (Steel wheels 5.5 J x 14)
Unhook brake cables (1) of parking brake from brake calipers.

7

Unhook brake cables (1) of parking brake from brackets on rear axle (2) and place to one side.

Model 415.601
Model 415.603
with code RS1 (Steel wheels 5.5 J x 14)
Remove retaining clamps at brake cables (1).

8

Disconnect electrical connection (3).

9

Remove the electrical wiring harness (4).

Installation: Replace cable ties.

10

Support rear axle (2).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

11

Secure rear axle (2) using tensioning strap.

Commercially available devices/tools
Tensioning strap

12

Remove rear axle (2).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

To do so, remove bolts (5) and lower rear axle (2).
Helper required.

Installation: Ensure that intermediate panels are positioned correctly. Do not tighten screws/bolts (5) yet.

13

Install in the reverse order.

14

Tighten bolts (5).

Bolt, rear axle to body

*BA35.10-N-1001-03K

15

Tighten screws of shock absorbers.

AR32.25-S-0110C

16

Perform chassis alignment.

AR40.20-S-0200C

Rear axle

Number

Designation

Model 415

BA35.10-N-1001-03K

Bolt, rear axle to body

Nm

150

Referenced documents