ar3510g0010b

Remove/install complete rear axle

Type ar · topic 35.10 · version 0111 · 2014-10-02

Applies to: REAR AXLE 747.570/571 in MODEL 405 REAR AXLE 747.580/581/590 in MODEL 405 REAR AXLE 747.592 in MODEL 405.201/221

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 405

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 405

Also applies to engines/gearboxes: 747 570, 747 571, 747 580, 747 581, 747 590, 747 592

AR35.10-G-0010B

Remove/install complete rear axle

17.09.2014

REAR AXLE

747.570/571 in MODEL 405

REAR AXLE

747.580/581/590 in MODEL 405

REAR AXLE

747.592 in MODEL 405.201/221

Remove/install complete rear axle

Shown on MODEL 405.102 with rear axle 747.580

1

Rpm sensor

2

Controller (automatic load-dependent brake)

3

Trailing arm

4

Shock absorber

5

Stabilizer link

6

Transverse control arm

G35.10-3109-06

Remove/install complete rear axle

Shown on MODEL 405.102 with rear axle 747.580

3

Trailing arm

7

Compressed air lines

8

Wiring harness

9

Electrical connector

G35.10-3122-01

Danger !

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Operate parking brake

2

Place match marks on the respective connecting points of the compressed air lines (7) of the spring brake cylinder

REAR AXLE 747.570/571 in MODEL 405

The separation point is in the area of the crossmember.

3.1

Disconnect compressed air lines (7) of spring brake cylinder

REAR AXLE 747.570/571 in MODEL 405

The separation point is in the area of the crossmember.

3.2

Detach compressed air lines for the service brake and parking brake on the left and right combination brake cylinder

REAR AXLE 747.580/581/590 in MODEL 405
REAR AXLE 747.592 in MODEL 405.201/221

4

Expose the sub wiring harness (8) and compressed air lines on the right trailing arm (3) of the rear axle

5

Place match marks on the plugs and female connectors of the electrical connectors (9)

6

Disconnect electrical connectors (9) of electrical lines for the brake wear indicator and rpm sensor (1)

7

Detach compressed air line of differential lock

8

Expose vent lines of rear axle

Danger !

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

9

Disconnect brake line at top left of frame and seal connections with suitable stop plugs

REAR AXLE 747.570/571 in MODEL 405

Brake fluid notes

AH42.50-P-0001-01A

10

Remove top left retainer of brake hose and pull brake hose out of the guide

REAR AXLE 747.570/571 in MODEL 405

11

Unhook linkage from controller (2)

12

Detach propeller shaft from flange of rear axle

Bolt, propeller shaft to rear axle output shaft flange

*BA41.10-N-1002-01J

13

Detach left and right trailing arm (3) on rear axle

Installation: Tilt rear axle with jack.

Bolt for trailing arm at rear axle

*BA35.15-N-1001-02D

14

Detach shim and pilot bushings on left and right trailing arm (3)

Installation: Check shim and pilot bushings for wear.

If there are problems:

Replace affected parts.

15

Detach left and right damper (4) on rear axle

Nut/bolt, shock absorber to rear axle

*BA32.25-N-1001-03I

16

Support rear axle with jack

17

Slightly raise vehicle frame at rear

18

Detach left and right stabilizer link (5) from rear axle

Bolt, stabilizer link to rear axle

*BA35.10-N-1001-03J

19

Remove shim and pilot bushings on left and right trailing stabilizer link (5)

Installation: Check shim and pilot bushings for wear.

If there are problems:

Replace affected parts.

20

Remove transverse control arm (6)

Bolt, transverse control arm to rear axle

*BA35.15-N-1002-02D

21

Raise vehicle frame at rear and carefully roll forwards

Installation: Only lower vehicle until the springs lie on the spring retainers.

22

Place vehicle frame down on jack stands at rear

23

Install in the reverse order

24

Bleed rear brake system


REAR AXLE 747.570/571 in MODEL 405.050/100/101/120/121

AR42.10-G-0010B

Check

25

Inspect compressed air lines for leaks

26

Check differential lock for proper operation

27

Check oil levels at rear axle

AP35.10-G-3510B

28

Check automatic load-dependent brake


REAR AXLE 747.570/571 in MODEL 405.050/100/101/120/121
with 3-channel ABSREAR AXLE 747.580/581 in MODEL 405.102/122 ## up to 197879with 3-channel ABS

AR42.80-G-0050B

REAR AXLE 747.580/581 in MODEL 405.102/122 ## as of 197880
with 4-channel ABSREAR AXLE 747.580/581 in MODEL 405.103/123
with 4-channel ABSREAR AXLE 747.590 in MODEL 405.200/201/220/221
with 4-channel ABSREAR AXLE 747.592 in MODEL 405.201/221with 4-channel ABS

AR42.80-G-0050BB

Rear axle shock absorber

Number

Designation

MODEL 405

BA32.25-N-1001-03I

Nut/bolt, shock absorber to rear axle

Nm

200

Rear axle

Number

Designation

REAR AXLE 747.570/571/572/ 580/581/582/583/ 584/590/592/593

BA35.10-N-1001-03J

Bolt, stabilizer link to rear axle

Nm

380

Trailing arms, transverse control arms

Number

Designation

REAR AXLE 747.570/ 571/580/581/582/ 584/590/592/593

BA35.15-N-1001-02D

Bolt for trailing arm at rear axle

Nm

380

Trailing arms, transverse control arms

Number

Designation

REAR AXLE 747.570/ 571/580/581/582/ 584/590/592/593

BA35.15-N-1002-02D

Bolt, transverse control arm to rear axle

Nm

230

Propeller shaft

Number

Designation

MODEL 405

BA41.10-N-1002-01J

Bolt, propeller shaft to rear axle output shaft flange

Nm

100

Referenced documents