Remove/install complete rear axle

AR35.10-D-0010TSF

Remove/install complete rear axle

16.07.2019

Model

910.1/6

Modification notes

15.07.2019

Reference link changed

Operation step 2

Shown with code B25 (electric parking brake)

1

Rear axle

2

Brake cables

3

Holder (with code B25 (Electric parking brake))

4

Electrical connectors

Shown with code B25 (electric parking brake)

1

Rear axle

5

Electric line

6

Spring U-bolt

2

Brake cable

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.

AS00.00-Z-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

 

Remove/install

1

Remove both brake calipers.

AR42.10-D-0080TS

 Do not disconnect brake hoses from brake calipers.
Mount brake caliper at suitable position.

2

Secure vehicle on vehicle lift.

AR00.60-D-0100-01TS

 Commercially available devices/tools
Tensioning straps

3

Remove linkage of level sensor.

Model 910.1/6
with code LG7 (LED high-performance headlamps)

AR82.10-D-0005TS

4

Disconnect electrical connections (4).

 The number of electrical connectors (4) can vary depending on the vehicle equipment installed.

 Disconnect the cable tie.

 Installation: Replace cable ties.

5.1

Remove brake cables (2) from brake compensator lever.

Model 910.1/6
except code B25 (Electric parking brake)

AR42.20-D-0520-06TS

5.2

Unhook brake cables (2) from bracket (3).

Model 910.1/6
with code B25 (Electric parking brake)

 To do so, open bracket (3) and remove brake cables (2).

6

Remove brake cables (2) from crossmember.

 To do so, unclip brake cables (2).

 Sleeve

*906589001400

7

Remove brake cables (2) and electric lines (5).

 To do so, route brake cables (2) and electric lines (5) out of brackets.

 The number of electric lines (5) and cable ties can vary.
Disconnect the cable tie.

 Installation: Replace cable ties.

8

Prop up rear axle (1) using support plate and major assembly support.



000 588 10 62 00 Support plate

WS26.00-P-3309B



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

9

Secure rear axle (1) to major assembly support using tensioning straps to prevent it from falling.

 Commercially available devices/tools
Tensioning straps

10

Remove spring U-bolts (6).

 To do so, remove nuts or clamping sleeves.

 Model 910.1
except code C83 (Rear axle springs for increased payload)
Model 910.6
except code C83 (Rear axle springs for increased payload)Nut, spring U-bolt for rear axle spring to rear axle

*BA32.20-N-1005-03A

 Model 910.1
with code C83 (Rear axle springs for increased payload)
Model 910.6
with code C83 (Rear axle springs for increased payload)Nut/clamping sleeve, spring U-bolt for rear axle spring to rear axle

*BA32.21-N-1004-01A

11

Remove both shock absorbers from rear axle (1).

AR32.25-D-0110TS

12

Remove rear axle (1).

13

Convert detachable parts.

If rear axle (1) is replaced.

 Mark both rpm sensors at rear. This prevents a mix up. The electric line on the right rear rpm sensor is marked at the factory with a white closing strap.

ABS sensor grease

*BR00.45-Z-1019-06A

14

Install in the reverse order.

15

Adjust parking brake.

Model 910.1/6
except code B25 (Electric parking brake)

AR42.20-D-0540TS

 Rear-axle steel suspension

Number

Designation

Model 910.1

Model 910.6

BA32.20-N-1005-03A

Nut, spring U-bolt for rear axle spring to rear axle

M14x1.5

Stage 1

Nm

140

140

Stage 2

°

180

180

Stage 3

°

180

180

 Rear axle spring

Number

Designation

Model 910.1 with code C83

Model 910.6 with code C83

BA32.21-N-1004-01A

Nut/clamping sleeve, spring U-bolt for rear axle spring to rear axle

M12x1.5

Stage 1

Nm

100

100

Stage 2

°

90

90

M14x1.5

Stage 1

Nm

-

-

Stage 2

°

-

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1019-06A

ABS sensor grease

A 000 989 62 51 10