Remove/install complete rear axle

AR35.10-D-0010H

Remove/install complete rear axle

17.10.11

 

Remove/install



Notes on installing a modified final drive ratio

AH35.00-N-0001-01A

1

Remove rear wheels

AR40.10-D-1100A

2

Pull ABS sensor (8) with plug bushing of ABS sensor (9) out of the mounting hole

With code BB0, ABS.

 To prevent confusion, label ABS sensors before disconnection.

The ABS sensor cable on the right-hand side is labeled with white tape at the factory.

 Installation: Install ABS sensor

AR42.30-D-0620-01A

Acid-free grease

*BR00.45-Z-1019-06A

3

Remove cable tie (arrows) from hand brake cable and expose connecting cable for brake pad wear indicator and if necessary ABS sensor cable up to parking brake relay unit



*352589023700

4

Detach handbrake cable (3)

AR42.20-D-0520-03A

 Installation: Adjust parking brake

AR42.20-D-0540C

5

Remove brake cables at the relay unit

 Compress circlip on the transfer unit.



*901589006300

6

Take off both shock absorbers (13) at rear axle

 Installation: Replace nut (10).



*BA32.25-N-1001-03A

7

Detach stabilizer bar (23) at rear axle

AR32.35-D-2210B

8

Detach ALB lever (4) from rear axle bracket

 Installation: Install new nut (5).



*BA42.80-N-1001-01A

9

Pull vent line (16) out of frame

 Transfer vent line when installing new axle.

10

Unscrew propeller shaft (14) at rear axle flange and tie to the side.

 Do not allow propeller shaft to dangle down otherwise the needle roller bearings in the universal joint could be damaged.



*BA41.10-N-1002-01B



*000589210100



*001589442100



Notes on installing propeller shaft

AH41.10-N-0001-01A

11

Unscrew both brake calipers (7) and tie to the vehicle with wire.

 Do not twist, kink or pull brake hoses.

 Installation: Replace bolts (6).



*BA42.10-N-1001-12A

12

Move telescopic jack under axle, support axle and secure axle against falling down using tensioning strap on jack

Telescopic lifter
gotis://H_00.10_01.0

13

Unscrew nuts (17) on spring brackets (1), remove spring brackets (1) and spring plates (2)

 Installation:Replace nut (17).



*BA32.20-N-1005-03A

14

Remove rear axle.

15

Install in the reverse order

16

Inspect oil level at rear axle without changing oil, adjust to correct level if necessary



AP35.00-D-3501B

Number

Designation

Model 690.612/
613, 904

Model
XD4/XD5/
YD4/YD5

BA32.20-N-1005-03A

Rear spring U-bolt to rear axle

M141.5

Nm

170

170

Number

Designation

Model 690.6, 904 with rear axle 741.130

Model
XD4/XD5/
YD4/YD5
with rear axle
741.130

BA32.25-N-1001-03A

Nut/bolt, shock absorber to rear axle

M121.5

8.8

Nm

-

-

M121.5

10.9

Nm

-

-

M141.5

Nm

140

140

Number

Designation

Model
690.6, 901, 902, 903, 904, 905 except Minibus Sprinter Low Floor

BA41.10-N-1002-01B

Bolt, rear propeller shaft to rear axle

M101

Stage 1

Nm

70

Stage 2

°

-

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

Number

Designation

Model
WD1/WD2/ WD3/
WD6/ WD7/
XD1/ XD2/XD3/
XD4/XD5/ XD6/
XD7/
YD1/YD2/ YD3/
YD4/ YD5/YD6/
YD7

BA41.10-N-1002-01B

Bolt, rear propeller shaft to rear axle

M101

Stage 1

Nm

70

Stage 2

°

-

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

Number

Designation

Model
904

Model
XD4/XD5/
YD4/YD5

BA42.10-N-1001-12A

Bolt, brake caliper support to rear axle tube

M121.5

Nm

-

-

M141.5

Stage 1

Nm

170

170

Stage 2

°

-

-

M161.5

Stage 1

Nm

-

-

Stage 2

°

-

-

Number

Designation

Model
690.6, 901, 902, 903, 904, 905

Model
WD1/WD2/
WD3/WD6/
WD7/XD1/
XD2/XD3/
XD4/XD5/
XD6/XD7/
YD1/YD2/
YD3/YD4/
YD5/YD6/
YD7

BA42.80-N-1001-01A

Nut, actuator rod to ALB lever and rear axle

M10

Nm

34

34

Number

Designation

Order number

BR00.45-Z-1019-06A

ABS sensor grease

A 000 989 62 51 10