ar3510b0010hb

Remove/install complete rear axle

Type ar · topic 35.10 · version 0201 · 2020-08-07

Applies to: Rear axle 746.314 in model 963

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 963

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 963

Also applies to engines/gearboxes: 746 314

AR35.10-B-0010HB

Remove/install complete rear axle

24.07.2020

Rear axle

746.314 in model 963

Modification notes

23.08.2017

Federbalgträger an Hinterachse (Stahlachsbrücke)

BA32.22-N-1002-03I

21.07.2020

Triangular arm nut/screw on the chassis

Rear axle 746.314

BA32.22-B-1001-03HA

21.07.2020

Parafuso/porca do braço triangular no chassi

Eixo traseiro 746.314

BA32.22-B-1001-03HA

24.07.2020

Triangular arm nut/screw on the axle

BA32.22-B-1006-03HA

Remove/install complete rear axle

W35.10-1054-09

Representation in axle with disc brake

1

Nut

6

Bolt

11

Bellows bracket

2

Strut

7

Shock absorber

12

Stabilizer arm

3

Brake lining wear sensor

8

Bolt

13

Crosswise blocking

4

Temperature sensor

9

Bolt

14

Connection of the rear axle ventilation

5

Sensor rods of the pneumatic suspension

10

Bearing cap

15

Wishbone

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01B

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Park the vehicle on a flat road, apply the parking brake and shim the wheels

2

Completely relieve pressure from the compressed air system

3

Remove the wheels from the rear axle

AR40.10-B-1100D

After lifting the vehicle, let the lifting device leaned in the rear axle.

4

Let the vehicle rest on the chassis

5

Remove the rotation sensor of the anti-lock brake system (ABS)


.

AR42.30-B-0150HB

On both sides of the axle.

6

Separate the electric connection in the brake lining wear sensor (3)


Remove and install the connections only in axial direction.
Otherwise, the electric connection can be damaged and the brake caliper will have to be replaced.

On both sides of the axle.

7

Remove the compressed air pipings from the combined brake cylinder and from the transversal lock (13)

AR42.10-W-0900H

On both sides of the axle.

8

Separate the electric connection in the transversal lock switch (13)

9

Separate the electric connection in the temperature sensor (4)

10

Pull off the connection of the rear axle ventilation (14)

11

Fix the compressed air distributor on rear axle, remove the cable holder and attach on the side

12

Remove the sensor rods of the pneumatic suspension (5)

On both sides of the axle.

13

Remove rear axle propeller shaft

AR41.10-W-0050H

Be careful not to let the propeller shaft fall.

14

Remove the shock absorbers (7) from the rear axle

Shock absorber to rear axle air suspension

*BA32.25-N-1003-03M

15

Remove the two bearing caps (10) from the bellow support (11), and press the stabilizer arm (12) outwards the housing

Eventually, depending on the vehicle equipment and the available space, the stabilizer arm (12) should eventually be completely removed.

Bearing cap of stabilizer link to air suspension bellows carrier

*BA32.35-N-1001-03L

Stabilizer link to vehicle frame bearing bracket

*BA32.35-N-1002-03L

16

Remove the triangular arm (15)

 Triangular arm screw/nut on the axle

*BA32.22-B-1006-03HA

 Triangular arm screw/nut on the chassis

*BA32.22-B-1001-03HA

17

Remove the vehicle rear axle

18

Remove the two bellow supports (11) from the rear axle

Only on replacing the rear axle

Air suspension bellows carrier on rear axle (steel axle housing)

*BA32.22-N-1002-03I

Socket wrench bit

*963589000900

19

Install in reverse order

Air suspension

Number

Designation

Rear axle 746.314

BA32.22-B-1001-03HA

Triangular arm screw/nut on the chassis

M18x1.5

Nm

350

M20x1.5

Nm

460

Air suspension

Number

Designation

Rear axle 746.314

BA32.22-B-1006-03HA

Triangular arm screw/nut on the axle

M24x2

1st stage

Nm

300

2nd stage

°

120

Air suspension

Number

Designation

Model 963, 964

BA32.22-N-1002-03I

Air suspension bellows carrier on rear axle (steel axle housing)

M22x1.5, when installing onto a new rear axle

Stage 1

Nm

10

Stage 2

Nm

30

Stage 3

Nm

50

Stage 4

Nm

80

Stage 5

Nm

150

Stage 6

Nm

300

Stage 7

Nm

460

Stage 8

°

180

M22x1.5 when installing onto a rear axle that has already been in service

Stage 1

Nm

80

Stage 2

Nm

150

Stage 3

Nm

300

Stage 4

Nm

460

Stage 5

°

180

M24x2, when installing onto a new rear axle

Stage 1

Nm

100

Stage 2

Nm

200

Stage 3

Nm

300

Stage 4

Nm

400

Stage 5

°

90

Stage 6

°

90

Stage 7

°

90

Stage 8

°

90

M24x2, when installing a rear axle that has already been in service

Stage 1

Nm

100

Stage 2

Nm

300

Stage 3

Nm

500

Stage 4

Nm

750

Rear axle shock absorber

Number

Designation

Model 963, 964

BA32.25-N-1003-03M

Shock absorber to rear axle air suspension

Nm

330

Rear axle stabilizer bar

Number

Designation

Model 963, 964

BA32.35-N-1001-03L

Bearing cap of stabilizer link to air suspension bellows carrier

Stage 1

Nm

460

Stage 2

°

120

Rear axle stabilizer bar

Number

Designation

Model 963, 964

BA32.35-N-1002-03L

Stabilizer link to vehicle frame bearing bracket

Stage 1

Nm

225

Stage 2

°

90

Remove/install complete rear axle

963 589 00 09 00

Socket wrench bit

Referenced documents