Removing and installing front shock absorber/ADS

AR32.32-P-0605A

Removing and installing front shock absorber/ADS

13.6.94



Removing, installation notes

The vehicle must be standing on its wheels for removing the top shock absorber mounting.

 Installation

Replace self-locking nuts

1.1

Take off top shock absorber mounting

Model 140

 The vehicle must be standing on its wheels for removing the top shock absorber mounting.

 Counterhold piston rod with hexagon socket wrench (waf 5).

 Installation: Ensure adequate clearance between damper valve and top track control arm.

Model 140: 

*BA32.32-P-1001-01A

1.2

Take off top shock absorber mounting with anti-twist lock

Model 210

 The vehicle must be standing on its wheels for removing the top shock absorber mounting.

 Counterhold at piston rod.

*202589000900

Model 210: 

*BA32.32-P-1001-01A

 Installation: Model 210, replace plate (17b).



Pay attention to removal and installation position of shock absorber/ADS

Model 210 with code 217a

AH32.32-P-0001-01A

 Model 210 installation: Place shock absorber in the installation position; damper valve must be facing towards the suspension dome.

2

Cover all attached parts remaining in vehicle (area to be repaired)

3

Disconnect electric cable at plug connection of damper valve

 Installation: Insert clip onto the damper valve and clip in place with electric cable.

Ensure the electric cable is correctly routed.

4.1

Take off shock absorber/ADS at track control arm, remove

Model 140

Model 140, 210: 

*BA32.32-P-1002-01A



Tension the front spring for removing the shock absorber/ADS

Model 210

4.2

Insert tensioning plates (01b, 01c) and tensioner (01a).



*202589136300



*202589013100

Danger!

Risk of injury from jamming or bruises when working on springs or spring bosses which are tensioned

Use only approved tensioning devices; additionally shield off hazardous area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.

AS00.00-Z-0001-01A

Clamp, unclamp front spring

AR32.20-P-0200-01A

Take off shock absorber/ADS at track control arm

Insert shock absorber/ADS into the hole in the front end and take out between top track control arm/steering knuckle and suspension dome

Model 140, 210: 

*BA32.32-P-1002-01A



Inspecting

5

Inspect shock absorber/ADS, rubber boot and shock absorber mounting or rubber mount for damage and splits

Dispose of shock absorber/ADS

OS32.32-P-0605-01A

6

Install in the reverse order

Number

Designation

Model 140 with ADS as of 1.6.94

Model 210 with ADS

BA32.32-P-1001-01A

Self-locking nut of shock absorber / ADS to front end

Nm

40

35

BA32.32-P-1002-01A

Self-locking nut of shock absorber / ADS to control arm

Nm

100

55