ar3222b2007a

Remove/install front axle level-control valve

Type ar · topic 32.22 · version 0201 · 2020-03-24

Applies to: Model 368.104/106/112/115/117/150/154/185/187 Model 382.154/155/175/176/177/184/185/186, 384.065 Model 634.001/011/061/071/081

Where it sits

Function group 2 Chassis › 32 Suspension › 32.22 Air suspension — Series 368 (models 104, 106, 112, 115, 117, 150, 154, 185, 187) · Series 382 (models 154, 155, 175, 176, 177, 184, 185, 186) · Series 384 (models 065) · Series 634 (models 001, 011, 061, 071, 081)

EinPAS 20 Chassis › 20.16 Suspension › 20.16.13 Line/hose/valve — Series 368 (models 104, 106, 112, 115, 117, 150, 154, 185, 187) · Series 382 (models 154, 155, 175, 176, 177, 184, 185, 186) · Series 384 (models 065) · Series 634 (models 001, 011, 061, 071, 081)

AR32.22-B-2007A

Remove/install front axle level-control valve

05.03.2020

Model

368.104/106/112/115/117/150/154/185/187

Model

382.154/155/175/176/177/184/185/186, 384.065

Model

634.001/011/061/071/081

Remove/install front axle level-control valve

Represented on vehicle 382.154

1

Level regulating valve

2

Top fastening support

3

Actuator rod

4

Adjusting nut

5

Lower bracket

6

Nut

7

Mounting screw and lock

8

Bolt

9

Nut

10

Activation lever

B32.22-0049-05

Remove

Danger

Risk of death from lowering vehicle when working between wheels and body. Risk of injury from pinching or crushing when working on the air suspension.

Testing and repair work between the wheel and wheel arch or in the wheel well should only be performed if the vehicle is secured using suitable support fixtures to prevent it from lowering.
Adjustment operations should only be performed from underneath the vehicle.
Use only suitable support fixtures to secure the vehicle frame or vehicle axles in order to prevent them from lowering.
If necessary, additionally use suitable support fixtures in order to prevent other moving vehicle parts that are in the working area from lowering, or use suitable retaining devices to prevent these parts from moving suddenly and without warning.
Secure areas with moving vehicle parts against unauthorized access.

AS32.22-Z-0001-01A

1

Place the vehicle on a ditch

Chock the vehicle to prevent it from moving.

2

Turn-off the master switch

3

Fully discharge the pneumatic system

4

Detach the level regulating valve (1) air line

Connections engraved on the valve:
1 - Inlet
2 - Outlets for the front bellows

Carefully move the lines away and protect the connections with suitable plugs against impurities.

5

Remove the flange nut (6) and loosen the actuation rod (3) from the bottom support (5)

6

Remove the flange bolts and nuts (7) and the level regulating valve (1) from the top support (2)

Remove the complete level regulating valve with the actuation lever (10) and the rod (3). If necessary, remove also the top support (2).

Clean

7

Clean the mechanical components, the flexible pipes and the connections

Handle flexible pipes carefully.

Dry-clean the joints of the drive shafts.

Check

8

Check the condition of the top support (2), bottom support (5) , actuation rod (3) and the top and bottom articulations

Replace damaged or worn parts.

Check the exhaust dampers or filters at the connection 3.

Replace the complete:
- Actuation rod
- Regulating valve

Install

9

Install the top support (2)

Only if the support (2) has been removed.

.Level regulating valve support

*BA32.22-B-1009-03B

.Level regulating valve (bracket and valve fixation)

*BA32.22-B-1009-03C

10

Install the regulating valve (1)

.Nuts of level regulating valve - front and rear axle

*BA32.22-B-1007-03B

.Level regulating valve (bracket and valve fixation)

*BA32.22-B-1009-03C

11

Install the actuation rod (3) on the valve (1) and on the bottom support (5)

Lubricate the stem joints

.Stem nuts of regulating valve - front and rear axle

*BA32.22-B-1008-03B

.Level regulating valve rod articulation fastening to the support

*BA32.22-B-1008-03C

12

Connect the level regulating valve (1) air line

Connections engraved on the valve:
1 - Inlet
2 - Outlets for the front bellows

Replace the sealing washers.

13

Connect the negative battery cable or turn on the main switch

14

Start the engine

Run the engine until it reaches the normal working pressure, and pressurize the pneumatic bellows.

15

Check the tightness of the pneumatic suspension


.

AR32.22-B-8000A

16

Check and, if necessary, adjust the vehicle height

Checking and adjusting vehicle level
Vehicles 382.15

AR32.22-B-7000A

Checking and adjusting vehicle levelVehicles 368.1 and 384.065

AR32.22-B-7000XA

Checking and adjusting vehicle levelVehicles 634.0

AR32.22-B-7000XB

Air suspension

Number

Designation

Vehicle 368.0/1

Vehicle 384.065/3

BA32.22-B-1007-03B

Nuts of level regulating valve - front and rear axle

M8

Nm

21...23

21...23

Air suspension

Number

Designation

Vehicle 368.0/1

Vehicle 384.065/3

BA32.22-B-1008-03B

Stem nuts of regulating valve - front and rear axle

M8

Nm

21...23

21...23

Air suspension

Number

Designation

Model 382.154/188

Model 382.155/189

BA32.22-B-1008-03C

Level regulating valve rod articulation fastening to the support

M8

Nm

20

20

M10

Nm

60

60

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

Model 634.061/071/081

BA32.22-B-1008-03C

Level regulating valve rod articulation fastening to the support

M8

Nm

20

20

M10

Nm

60

60

Air suspension

Number

Designation

Vehicle 368.0/1

Vehicle 384.065/3

BA32.22-B-1009-03B

Level regulating valve support

M8

Nm

21...23

21...23

Air suspension

Number

Designation

Model 382.154/188

Model 382.155/189

BA32.22-B-1009-03C

Level regulating valve (bracket and valve fixation)

M8

Nm

21...23

21...23

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

Model 634.061/071/081

BA32.22-B-1009-03C

Level regulating valve (bracket and valve fixation)

M8

Nm

21...23

21...23

Referenced documents