Y29.10-0016-09
Integrated pedal unit disassembly procedure |
1 | Split pin | 5 | Stop light switch | |
2 | Tread axes | 6 | Dust boot from plunger | |
3 | Dual brake valve | 7 | Dust boot lock bush | |
4 | Dust boot from dual brake valve | 8 | Push rod fork lock nut |
Y29.10-0017-09
9 | Dual brake valve gasket | 12 | Pedal with spring | |
10 | Pedal shaft locking bolt | 13 | Tension spring guide | |
11 | Pedal shaft | 14 | Tension spring |
Y29.10-0018-07
15 | Plain bearing | 17 | Gasket | |
16 | Pedal cover | 18 | Brake pedal stopper |
Y29.10-0019-09
Integrated pedal unit assembly procedure |
12 | Pedal with spring | 16 | Pedal cover | |
13 | Tension spring guide | 17 | Gasket | |
14 | Tension spring | 18 | Brake pedal stopper | |
15 | Plain bearing |
Y29.10-0020-09
4 | Dust boot from dual brake valve | 8 | Push rod fork lock nut | |
5 | Stop light switch | 9 | Dual brake valve gasket | |
6 | Dust boot from plunger | 10 | Pedal shaft locking bolt | |
7 | Dust boot lock bush | 11 | Pedal shaft |
Y29.10-0021-07
1 | Split pin | 3 | Dual brake valve | |
2 | Tread axes |
| Disassemble/assemble | ||
1 | Remove integrated pedal unit | Remove/install brake pedal | |
2 | Remove split pin (1) from the tread axes using cutting pliers | ||
3 | Remove tread axes (2) from pedal | ||
4 | Remove dual brake valve (3) from integrated pedal unit | ||
5 | Remove dust boot (4) from dual brake valve and pull out the plunger | ||
6 | Remove stop light switch (5) from dual brake valve | Assembly: By using 27 mm open-end spanner. | |
7 | Remove dust boot (6) from plunger | ||
8 | Remove dust boot lock bush (7) from push rod | ||
9 | Remove push rod fork lock nut (8) | Assembly: By using 17 mm open-end spanner. | |
While removing the fork lock nut, use bench vice. | |||
10 | Remove dual brake valve gasket (9) from integrated pedal unit | ||
11 | Remove pedal shaft locking bolt (10) from IPU | ||
12 | Remove the pedal shaft (11) from IPU | Assembly: Before removing pedal shaft, Note the pedal tension spring position on the IPU. | |
13 | Remove the pedal with spring (12) from the IPU | ||
14 | Remove the tension spring guide (13) from pedal | ||
15 | Remove the tension spring (14) from pedal | ||
16 | Remove the plain bearing (15) both sides from the pedal | ||
17 | Remove the pedal cover (16) from the pedal | ||
18 | Remove the gasket (17) from integrated pedal unit | ||
19 | Remove the brake pedal stopper (18) from the integrated pedal unit | ||
20 | Assemble in the reverse order |
Referenced documents
- ar2910y4597a Remove/install brake pedal