ar2850p1024b

Install new differential, adjusting bearings

Type ar · topic 28.50 · version 0109 · 2012-03-06

Applies to: MODEL 463.200 /204 /207 /220 /221 /224 /225 /227 /228 /304 /307 /324 /325 /327 /328 with TRANSFER CASE 750.650 MODEL 463.228 /300 /320 /321 with TRANSFER CASE 750.651 MODEL 463.200 /204 /207 /220 /221 /224 /225 /227 /228 /304 /307 /324 /325 /327 /328 with TRANSFER CASE 750.652 MODEL 463.206 /208 /209 /230 /231 /232 /233 /240 /241 /308 /330 /331 with TRANSFER CASE 750.653

Where it sits

Function group 2 Chassis › 28 Transfer case › 28.50 Gear assembly, shafts — Series 463 (models 200, 204, 206, 207, 208, 209, 220, 221, 224, 225, 227, 228, 230, 231, 232, 233, 240, 241, 300, 304, 307, 308, 320, 321, 324, 325, 327, 328, 330, 331)

EinPAS 17 Drivetrain/axle › 17.22 Transfer case › 17.22.78 Differential — Series 463 (models 200, 204, 206, 207, 208, 209, 220, 221, 224, 225, 227, 228, 230, 231, 232, 233, 240, 241, 300, 304, 307, 308, 320, 321, 324, 325, 327, 328, 330, 331)

Also applies to engines/gearboxes: 750 650, 750 651, 750 652, 750 653

AR28.50-P-1024B

Install new differential, adjusting bearings

2.3.12

MODEL 463.200 /204 /207 /220 /221 /224 /225 /227 /228 /304 /307 /324 /325 /327 /328 with TRANSFER CASE 750.650

MODEL 463.228 /300 /320 /321 with TRANSFER CASE 750.651

MODEL 463.200 /204 /207 /220 /221 /224 /225 /227 /228 /304 /307 /324 /325 /327 /328 with TRANSFER CASE 750.652

MODEL 463.206 /208 /209 /230 /231 /232 /233 /240 /241 /308 /330 /331 with TRANSFER CASE 750.653

Install new differential, adjusting bearings

P28.50-2017-05

1 Tapered roller bearing

2 Differential

3 Spacer washer

4 Bearing cap output flange

5 Top rear cover to intermediate flange

6 Speedometer drive

7 Centering ring

8 Cover to intermediate flange

9 Intermediate flange

10 Transmission housing

Removing

1

Remove differential (2)

AR28.50-P-1023B

2

Remove tapered roller bearing (1) at differential (2)

AR28.50-P-1031-06B

Two-legged puller

*000589883300

Puller

*001589363300

Clamping pliers

*463589003400

Thrust piece

*463589013400

Puller legs

*463589053400

3

Remove bearing caps (4) at intermediate flange (9)

AR28.40-P-1003B

Install

4

Install tapered roller bearing (1) at differential (2)

AR28.50-P-1031-06B

Hot-air gun

5

Insert differential (2)

AR28.50-P-1023-06B

6

Install intermediate flange (9)

AR28.40-P-0100-02B

Intermediate flange (9)

*BA28.40-P-1023-01A

Cover (8)

*BA28.40-P-1024-01A

Cover (5)

*BA28.40-P-1025-01A

*BR00.45-Z-1092-02A

7

Check axial play of differential, adjust

AR28.50-P-1023-04B

*BE28.50-P-1013-01A

8

Install bearing cap (4) at intermediate flange

AR28.40-P-1003B

9

Install differential (2)

From step 8.

AR28.50-P-1023B

Test values for transfer case gear set, shafts

Number

Designation

Model 461, 463
with VG 750.65

BE28.50-P-1013-01A

Preload of tapered roller bearing of differential

mm

0,1 (0,05)

Transfer case housing

Number

Designation

Model 461, 463
with VG 750.65

BA28.40-P-1023-01A

Intermediate flange to transmission housing

M8

Nm

22

BA28.40-P-1024-01A

Rear cover to intermediate flange

M8

Nm

22

BA28.40-P-1025-01A

Top rear cover to intermediate flange

M8

Nm

22

Install new differential, adjusting bearings
Install new differential, adjusting bearings
Install new differential, adjusting bearings
Install new differential, adjusting bearings

001 589 36 33 00

Chuck

Puller

Two-armed puller

Thrust piece

000 589 88 33 00

463 589 00 34 00

463 589 01 34 00

Install new differential, adjusting bearings

Puller arms

463 589 05 34 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 009 989 36 71

Referenced documents