Install bushings in the housing

Type ar · topic 28.10 · version 0102 · 2009-10-20

Applies to: MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive ab Vert.-Getr. End-Nr.: 000820 MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction

Where it sits

Function group 2 Chassis › 28 Transfer case › 28.10 Complete transfer case — Series 903 (models 0**, 4**) · Series 904 (models 0**, 4**)

EinPAS 17 Drivetrain/axle › 17.22 Transfer case › 17.22.31 Housing/cap/mounting — Series 903 (models 0**, 4**) · Series 904 (models 0**, 4**)

AR28.10-D-1002-02A

Install bushings in the housing

Model 903.0/4, 904.0/4 with code ZG1 as of transfer case End no.: 000820

Models 903.0/4, 904.0/4 with code ZG2

Models 903.0/4, 904.0/4 with code ZG3

Repair materials

Number	Designation	Order number
BR00.45-Z-1026-01A	Terostat 33 sealant	A 001 989 61 20

D28.10-0017-01

1 Drive bushings (1) into the front and rear section of the housing.

 Install bushings (1) with the outer chamfers (arrow) in front in the housing.

To drive in the bushings use a hard wooden block with the following dimensions:
Height: approx. 60 mm

Depth: approx 50 mm

Width: approx. 50 mm

2 Seal bushings to housing with sealing compound.

 The area must be free of oil and grease.

D28.10-0018-01