Remove/install transfer case

AR28.10-D-0100E

Remove/install transfer case

17.10.11

13.5.02

Aligning transfer case with transmission, incorporated for the first time

Operation step 10

 

Remove/install

 Installation

Replace self-locking nuts

1

Disconnect front axle differential propeller shaft (5) from transfer case (1) at flange



*BA41.10-N-1005-01B

2

Disconnect transmission propeller shaft (3) from transfer case (1) at flange



*BA41.10-N-1007-01B

3

Disconnect rear axle propeller shaft (6) from transfer case (1) at flange



 Tie up propeller shaft (2), e.g. using welding wire

*BA41.10-N-1006-01B

4

Detach vacuum lines (14)

 Mark before removal

5

Unscrew connector (10)

6

Unscrew vent line (11)



 Installation: Replace seals (13)

*BA28.10-N-1002-01C

7

Support transfer case and secure to prevent it from falling down

Telescopic lifter
gotis://H_00.10_01.0

Transmission plate for passenger cars and commercial vehicles
gotis://A_25/35/49_02.0

8

Remove bolts (9) and remove transmission



*BA28.10-N-1005-01C

9

Install in the reverse order

10

Align transfer case with transmission

AR28.10-D-0500A

Number

Designation

Models 903.6, 904.6 with code ZG1

BA28.10-N-1002-01C

Banjo bolt, vent lines to transfer case

M101

Nm

15

BA28.10-N-1005-01C

Nut, crossmember to transfer case

M10

Nm

58

BA28.10-N-1010-01C

Bolt securing suspension/crossmember to carrier and frame console

M10

Nm

61

BA28.10-N-1011-01C

Bolt securing suspension carrier/crossmember to frame crossmember

M121.5

Nm

110

Number

Designation

Models 903.0/4, 904.0/4
with Code ZG1/ZG2/ZG3

BA41.10-N-1005-01B

Nut/bolt, propeller shaft to front axle/transfer case

M8

Nm

-

M81

Nm

40

M101

Nm

70

BA41.10-N-1006-01B

Nut/bolt, propeller shaft to rear axle/transfer case

M101

Stage 1

Nm

70

Stage 2

°

-

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

BA41.10-N-1007-01B

Bolt, propeller shaft to transmission/transfer case

M8

8.8

Nm

25

M8

10.9

Nm

32

M101

Nm

-