ar2660g0010oha

Remove/install shift forks and shift rails

Type ar · topic 26.60 · version 0100 · 2017-01-31

Applies to: Transmission 714.140/143 in model 000.001

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.60 Gearshift — Series 000 (models 001)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.34 Gearshift — Series 000 (models 001)

Also applies to engines/gearboxes: 714 140, 714 143

AR26.60-G-0010OHA

Remove/install shift forks and shift rails

22.01.2017

Transmission

714.140/143 in model 000.001

Remove/install shift forks and shift rails

1

Fuse

2

Reverse gear shift fork

3

1st and 2nd gear shift fork

4

3rd and 4th gear shift fork

6

Reverse gear shift rail

7

1st and 2nd gear shift rail

8

3rd and 4th gear shift rail

9

Sliding blocks

T26.60-0054-06

Remove/install shift forks and shift rails

5

5th and 6th gear shift fork

T26.50-0025-03

Remove

1

Remove rear transmission housing

AR26.40-G-2477OHA

2

Remove gearshift system


Transmission 714.140/143 in model 000.001Transmission with "control cable" gearshift

AR26.60-G-0001OHA

Transmission 714.140/143 in model 000.001Transmission with electropneumatic power shift (EPS)

AR26.60-G-0001OHB

3

Remove retainer (1) of reverse gear shift rail (6)

4

Unhook reverse gear shift rail (6), 1st and 2nd gear shift rail (7) and 3rd and 4th gear shift rail (8) and remove in sequence

5

Pull reverse gear shift fork (2), 1st and 2nd gear shift fork (3) and 3rd and 4th gear shift fork (4) with shift rails slightly out of main shaft and remove

6

Remove both bearing bolts of the 5th and 6th gear shift fork (5) from the front transmission housing

7

Remove main shaft and countershaft

AR26.50-G-0001OHA

When the main shaft and the countershaft are removed, the 5th and 6th gear shift fork (5) is removed at the same time.

8

Pull sliding blocks (9) out of reverse gear shift fork (2), 1st and 2nd gear shift fork (3) and 3rd and 4th gear shift fork (4) and remove

Clean

9

Clean all parts

Check

10

Check all components for wear and condition

If there are problems

Replace affected component.

Install

11

Oil the sliding blocks (9) and insert into the reverse gear shift fork (2), the 1st and 2nd gear shift fork (3) and the 3rd and 4th gear shift fork (4)

Make sure that the sliding blocks (9) are seated correctly in the reverse gear shift fork (2), the 1st and 2nd gear shift fork (3) and the 3rd and 4th gear shift fork (4).

12

Install main shaft and countershaft

AR26.50-G-0001OHA

When the main shaft and the countershaft are installed, the 5th and 6th gear shift fork (5) is installed at the same time.

13

Tighten both bearing pins of 5th and 6th gear shift fork (5) on front transmission housing

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Shift fork bearing pin in transmission housing

*BA26.60-N-1002-01S

Quick-acting adhesive, Loctite 270

*BR00.45-Z-1008-02A

For screws without microencapsulation

Coat the threads of both bearing pins with quick-acting adhesive prior to installation.

14

Install reverse gear shift fork (2), 1st and 2nd gear shift fork (3) and 3rd and 4th gear shift fork (4) with shift rails

15

Install 3rd and 4th gear shift rail (8), 1st and 2nd gear shift rail (7) and reverse gear shift rail (6)

16

Install retainer (1) of reverse gear shift rail (6)

17

Install gearshift system


Transmission 714.140/143 in model 000.001Transmission with "control cable" gearshift

AR26.60-G-0001OHA

Transmission 714.140/143 in model 000.001Transmission with electropneumatic power shift (EPS)

AR26.60-G-0001OHB

18

Install rear transmission housing

AR26.40-G-2477OHA

Shift

Number

Designation

Transmission 714.140/143 in model 000.001

BA26.60-N-1002-01S

Shift fork bearing pin in transmission housing

Nm

120

Repair materials

Number

Designation

Order number

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71

Referenced documents