Disassemble/assemble gearshift system · ar2660b6515tk · Mercedes-Benz WIS

AR26.60-B-6515TK

Disassemble/assemble gearshift system

12.02.16

Manual transmission 712.625, 712.634

W26.60-1279-09

1 Bolts*

2 Washers*

3 Gearbox lockfor power take-off*

4 Sealing*

5 Pin

6 Radial seal

7 Bushing

8 Control housing

9 Control tube

10 Snap-ring

11 Slotted bushing

12 Balls

13 Thrust bushing

14 Spring

15 Control lock

16 Spring

17 Tensioning bushing

18 Pressure pin

S7 Reverse gear switch

S9 Neutral switch (Code (N80) gearbox locking for power take-off)

* Only vehicles with Code (N80) gearbox lockingfor power take-off

	Disassemble and assemble
1	Remove the control		AR26.60-B-0001TA
2	Remove the reverse gear switch		*BA26.19-B-1005-01C
3	Remove the gears control locking (15) of the actuation tube (9)
4	Secure the shift assembly by the actuation tube (9) in a vise	Utilize jaws protection.
Danger!	Risk of injury on skin and eyes from handling hot or incandescent objects	Use protective gloves, clothes and glasses.	AS00.00-B-0002-01A
5	Heat-up the actuation tube (9) in the area of the tensioning bushing (17) with a hot air gun
6	Remove the tensioning bushing (17)	 The shift pin (18) is under pressure of the spring.
		Installing: Clean the thread and apply chemical lock.	*BR00.45-B-1008-02A
		Gearbox 712.62/63, 715.054 /064.	*BA26.60-B-1005-01E
7	Remove the pressure pin (18) to the outside of the actuation tube (9)
8	Secure the pressure pin (18) on a vise	Utilize jaws protection.
9	Remove the lock-ring (10)	Installing: Replace the lock-ring (10).
10	Remove the slotted bushing (11)
11	Press the thrust bushing (13) down and remove the balls (12)	Installing: The 4 balls (12) must be fitted in the cavities of the slotted bushing (11).
		Lubricate the slotted bushing (11) with long lasting grease.	*BR00.45-B-1043-06A
12	Remove the thrust bushing (13), the springs (14, 16) and the tensioning screw (17)
13	Remove the radial seal (6) from the shaft	Mandrel	*403589051500
14	Remove the bushing (7)	Mandrel	*000589071500
15	Assemble in reverse order

Sensors

Número	Denominação		Gearboxes 712.62/63/65 715.054/064


BA26.19-B-1005-01C	Reverse speed sensor in the gearbox	Nm	60

Shift mechanism

Número	Denominação		Gearbox 712.61; 712.62; 712.63; 712.64; 712.65; 715.054, 715.064


BA26.60-B-1005-01E	Stretching screw (passing through plug type) to control tube	Nm	100

000 589 07 15 00

Mandrel

403 589 05 15 00

Mandrel

Produtos para reparos

Número	Denominação	Número de pedido
BR00.45-B-1008-02A	Chemical lock	Loctite 270

Produtos para reparos

Número	Denominação	Número de pedido
BR00.45-B-1043-06A	Sealant mass Dirco S Prof Press HT	Product supplied by Voith

ar2660b0001ta Remove and install gearshift system
ar2660b0001taa Remove and install gearshift system
as0000b000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.