ar2660b0010d

Remove/install shift forks and shift rails

Type ar · topic 26.60 · version 0200 · 2016-02-12

Applies to: Manual transmission 714.140, 714.144

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.60 Gearshift

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.34 Gearshift

Also applies to engines/gearboxes: 714 140, 714 144

AR26.60-B-0010D

Remove/install shift forks and shift rails

12.02.16

Manual transmission 714.140, 714.144

Remove/install shift forks and shift rails

T26.60-0054-06

1 Lock

2 Reverse gear selection fork

3 1st and 2nd gears selection fork

4 3rd/4th gears selection fork

6 Reverse gear straightened actuation rod

7 1st and 2nd gear control rod

8 3rd and 4th gear control rod

9 Sliding pads

Remove/install shift forks and shift rails

T26.50-0025-03

5 5th and 6th gear control rod

Remove and install

1

Remove the rear part of the gearbox

AR26.40-B-2475G

2

Remove the shift

Electro-pneumatic shift (EPS) code G61.

AR26.60-B-0001P

"Bowden cables" shift code G63.

AR26.60-B-0001O

3

Remove the lock (1) from the straightened reverse gear rod (6)

4

Unhook the rectified shift rods (6, 7, 8) and remove them, one after the other

5

Remove the shift selection forks of the reverse gear (2), 1st and 2nd gears (3) and 3rd and 4th gears (4)

Pull the selection forks and the rectified rods a little bit out of the main shaft. Unhook the forks from the rods and remove them.

6

Unscrew the selection fork articulation pins of the 5th and 6th gears (5) from the gearbox front part

Install: Renew the pins (if they are of the micro-encapsulated thread type) or apply a chemical bond.

*BA26.60-B-1003-01L

*000589642100

*BR00.45-B-1010-02A

7

Remove the 5th and 6 th gear selection fork (5)

In order to remove the selection fork, it is necessary to remove the main and counter shafts.

8

Remove the main shaft and the counter shaft

AR26.50-B-0001D

9

Separate the sliding pads (9) from the shift selection forks (2, 3, 4)

Install: Ensure that the sliding pads are correctly seated on the selector forks. Oil slightly the pads.

10

Clean all the parts, check for damages and wear and replace them if necessary

11

Install in reverse order

Shift mechanism

Número

Denominação

Gearbox 714.120/124

Gearbox 714.140/144

BA26.60-B-1003-01L

Bearing pin of shifting fork of gearbox

Nm

120

120

Remove/install shift forks and shift rails

000 589 64 21 00

Torque meter wrench

Produtos para reparos

Número

Denominação

Número de pedido

BR00.45-B-1010-02A

Fast-drying adhesive

A 002 989 93 71

Referenced documents