ar2650b4775c

Disassemble, assemble countershaft

Type ar · topic 26.50 · version 0100 · 2016-02-12

Applies to: Manual transmission 715.504 with Vehicle 693, 696

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.50 Gear assembly, shafts, differential — Series 693 · Series 696

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.50 Shaft/gear/synchronization — Series 693 · Series 696

Also applies to engines/gearboxes: 715 504

AR26.50-B-4775C

Disassemble, assemble countershaft

12.02.16

Manual transmission 715.504 with Vehicle 693, 696

Disassemble, assemble countershaft

W26.50-0039-05

1 Countershaft

2 Taper roller bearing

3 Taper roller bearing

4 Lock ring

5 Intermediate gear 1st constant

6 Double gear

Disassembling

1

Disassembling countershaft

AR26.50-B-0001C

2

Remove taper roller bearings (3)

Puller

*001589413300

Pulling support

*715589253400

3

Remove taper roller bearings (2)

Puller

*001589413300

Pulling support

*000589583400

4

Remove lock ring (4)

5

Remove intermediate gear of 1st constant (5) and double gear of (6) countershaft

Remove gears separately

Assembling

Danger!

Risk of injury to the skin and eyes for handling hot or incandescent objects

Wear gloves, overalls and goggles

AS00.00-B-0002-01A

6

Heat the dual gear (6) at approx. 180 °C and install

Use a press to the correct fit of the double gear (6).

Danger!

Risk of injury to the skin and eyes for handling hot or incandescent objects

Wear gloves, overalls and goggles

AS00.00-B-0002-01A

7

Heat the 1st constant gear (5) at approx. 180 °C and install

Use a press to the correct fit of 1st constant gear (5).

8

Install lock ring (4)

Danger!

Risk of injury to the skin and eyes for handling hot or incandescent objects

Wear gloves, overalls and goggles

AS00.00-B-0002-01A

9

Heat tapered roller bearing inner race (3) at approx. 100 °C and install

Install tapered roller bearing (3) without axial clearance.

Danger!

Risk of injury to the skin and eyes for handling hot or incandescent objects

Wear gloves, overalls and goggles

AS00.00-B-0002-01A

10

Heat tapered roller bearing inner race (2) at approx. 100 °C and install

Install tapered roller bearing (2) without axial clearance.

11

Install countershaft

AR26.50-B-0001C

Disassemble, assemble countershaft
Disassemble, assemble countershaft
Disassemble, assemble countershaft

001 589 41 33 00

Puller

715 589 25 34 00

Pulling support

000 589 58 34 00

Pulling support

Referenced documents