ar2640s2002b

Disassembling, assembling transmission housing

Type ar · topic 26.40 · version 0102 · 2012-02-27

Applies to: MODEL 638 with ENGINE 111.950 /980, 611.980 except CODE (G40) Automatic transmission

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 611 (models 980) · Series 638

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 611 (models 980) · Series 638

Also applies to engines/gearboxes: 111 950, 111 980

AR26.40-S-2002B

Disassembling, assembling transmission housing

27.2.12

MODEL 638 with ENGINE 111.950 /980, 611.980 except CODE (G40) Automatic transmission

Disassembling, assembling transmission housing

S26.40-1007-09

1 Rotary shaft seal

2 Neutral locating pin

3 Oil way (output shaft)

4 Oil way (input shaft)

5 Needle bearing

6 Tapered roller bearing outer race (longitudinal differential)

7 Roller bearing

8 Roller bearing

9 Guide pin (shift lock)

10 Bearing (transmission suspension)

11 Transmission housing

Disassembling, assembling

1

Disassemble transmission

AR26.10-S-0001B

2

Remove rotary shaft seal (1)

AR26.40-S-0001A

3

Remove neutral locating pin (2)

AR26.60-S-6540A

4

Remove oil way (3)

Do not damage the guide lugs of oil way (3).

5

Remove oil way (4)

Do not damage the guide lugs of oil way (4).

6

Remove needle bearing (5)

AR26.50-S-4800-02A

Impact drift

*638589111500

Internal extractor

*000589263300

Countering support

*000589333300

7

Remove tapered roller bearings (7, 8)

Heat up housing to approx. 80-100°C if necessary.

8

Remove guide pin (9) using a suitable tool

Heat up housing to approx. 80-100°C if necessary.

Assembling: The exact mounting depth of the guide pin (9) is determined by the impact drift.

Impact drift

*638589121500

9

Remove tapered roller bearing outer race (6)

AR26.50-S-5000-01A

Impact drift

*638589101500

Internal extractor

*000589313300

Countering support

*000589343300

Two-arm puller

*000589883300

Thrust piece

*321589006300

10

Remove transmission suspension bearing (10)

AR26.10-S-0030A

11

Assemble in reverse order

Disassembling, assembling transmission housing
Disassembling, assembling transmission housing
Disassembling, assembling transmission housing
Disassembling, assembling transmission housing

000 589 33 33 00

000 589 34 33 00

000 589 26 33 00

000 589 31 33 00

Countering support

Internal extractor

Internal extractor

Countering support

Disassembling, assembling transmission housing
Disassembling, assembling transmission housing
Disassembling, assembling transmission housing
Disassembling, assembling transmission housing

321 589 00 63 00

Impact drift

Thrust piece

Two-arm puller

Impact drift

000 589 88 33 00

638 589 10 15 00

638 589 11 15 00

Disassembling, assembling transmission housing

638 589 12 15 00

Impact drift

Repair materials

Number

Designation

Order number

BR00.45-Z-1133-02A

Loctite 243

A 613 989 09 71

Referenced documents