ar2640p033009a

Installing intermediate plate

Type ar · topic 26.40 · version 0102 · 2012-02-27

Applies to: TRANSMISSION 717.44# ## up to 6041162 in MODEL 461 TRANSMISSION 717.43# ## up to 6041162 in MODEL 463

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 461 · Series 463

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 461 · Series 463

Also applies to engines/gearboxes: 717 43*, 717 44*

AR26.40-P-0330-09A

Installing intermediate plate

Model 461 with transmission 717.44 up to transmission end no. 6041163

Model 463 with transmission 717.43 up to transmission end no. 6041163

Housing

Number

Designation

Transmission 717.4

BA26.40-P-1002-01A

Bolt for fixing reverse shaft

Nm

20

Repair materials

Number

Designation

Order number

BR00.45-Z-1133-02A

Loctite 243

A 613 989 09 71

Installing intermediate plate

P26.40-0202-01

1 Mount intermediate plate.

When mounting the intermediate plate on the transmission housing ensure that the locking lever (107) engages in the shift lever (76).

Installing intermediate plate

P26.40-0219-01

2 Heat up helical gear for 5th gear to approx. 80 °C and push on. The wider collar must point towards the tapered roller bearing.

3 Smear hexagon bolt for the reverse shaft (47) with sealing agent and tighten.

Installing intermediate plate

P26.40-0268-01

4 Attach thrust washer (51) to the countershaft.

The thrust washer is no longer fitted as of transmission end no. 122 8476.

Installing intermediate plate

P26.40-0218-01

5 Attach synchronizer body (56), helical gear (52) with synchronizing ring (53) to countershaft.

With the helical gear, the needle cage in the helical gear is also installed.

Installing intermediate plate

P26.40-0213-01

6 Reduce axial play of synchronizer body to a minimum by using locking rings of different thickness.

Locking rings are available in thicknesses of 1.2 mm, 1.3 mm and 1.4 mm.

7 Attach locking rings (57).

Ensure that the locking ring is seated correctly in the groove.