ar2640d2471c

Disassembling and assembling front section of transmission housing

Type ar · topic 26.40 · version 0100 · 2006-07-26

Applies to: TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

Also applies to engines/gearboxes: 716 643

AR26.40-D-2471C

Disassembling and assembling front section of transmission housing

6.3.02

TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193

Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing

D26.50-1194-01

1 Radial shaft seal

2 Locking ring

3 Input shaft

D26.40-1139-01

Disassembling and assembling front section of transmission housing

D26.40-1140-11

4 Central shift shaft bearing

5 Input shaft bearing

6 Countershaft bearing

7 Bolt

8 Locking plate

9 Guide sleeve

Disassembling

1

Disassemble transmission housing

AR26.40-D-2002B

2

Remove input shaft radial shaft seal (1)

Pierce two prepunched holes on opposite sides.

3

Remove locking ring (2)

Pliers

*WH58.30-Z-1008-02A

4

Press input shaft (3) out of front section of transmission housing

5

Unscrew locking plates (8)

6

Drive out input shaft bearing (5)

Sleeve

*168589001400

7

Drive out countershaft bearing (6)

Drift

*716589021500

8

Remove central shift shaft bearing (4)

Internal extractor

*000589253300

Countersupport

*000589333300

9

Remove guide sleeves (9)

Assembling

10

Recut threads for attaching the locking plates

11

Install guide sleeves (9)

12

Press in input shaft bearing (5)

Replace bearing.

Drift

*716589001500

13

Press in countershaft bearing (6)

Replace bearing.

Drift

*716589001500

14

Press in central shift shaft bearing (4)

Replace bearing.

Drift

*711589041500

15

Tighten locking plates (8)

Replace bolts.

*BA26.40-N-1017-01A

16

Install input shaft

AR26.50-D-0300-08A

Press-in tool

*711589014300

Drift

*210589041500

Pliers

*WH58.30-Z-1008-02A

17

Assemble transmission housing

AR26.40-D-2002B

Transmission housing

Number

Designation

Transmis-sion
716.643

BA26.40-N-1017-01A

Bolt, locking plate to transmission

Nm

9

Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing

716 589 02 15 00

Drift

Sleeve

168 589 00 14 00

711 589 04 15 00

Drift

716 589 00 15 00

Drift

Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing
Disassembling and assembling front section of transmission housing

000 589 25 33 00

Press-in tool

Internal extractor

Countersupport

Drift

000 589 33 33 00

711 589 01 43 00

210 589 04 15 00

Commercially available tools

Number

Designation

WH58.30-Z-1008-02A

Circlip pliers for external circlip

Referenced documents