ar2640d033009a

Install intermediate plate

Type ar · topic 26.40 · version 0103 · 2009-06-17

Applies to: TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in MODEL 212 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 204 · Series 207 · Series 212 · Series 646 (models 985, 986, 989) · Series 651 · Series 906 (models 1**, 2**, 6**, 7**)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 204 · Series 207 · Series 212 · Series 646 (models 985, 986, 989) · Series 651 · Series 906 (models 1**, 2**, 6**, 7**)

Also applies to engines/gearboxes: 642 ***, 642 992, 711 660, 711 670

AR26.40-D-0330-09A

Install intermediate plate

Gear set, shafts

Number

Designation

Trans-mission
711.660

Trans-mission
711.670

BA26.50-N-1009-01D

Bolt, mounting plate half to mounting plate half

Nm

50

50

Install intermediate plate
Install intermediate plate

711 589 05 31 00

Positioning device

Support fixture

711 589 01 40 00

Install intermediate plate

D26.40-1151-02

To install the intermediate plate the main shaft and countershaft must be inserted into the support fixture (2).

1 Insert support pillars (33) in the sleeves on the support slides (3).

Install intermediate plate

D26.40-1152-01

2 Attach intermediate plate halves (1.1).

3 Align oil guide ring (8) at the height of the gap between the idler gear of reverse gear (10) and idler gear of 1st gear (9).

Install intermediate plate

D26.40-1153-01

4 Attach positioning device (11) for bearing of the intermediate plate on fixed gear of 4th gear and press upwards until it abuts with the fixed gear.

5 Fasten positioning device (11) with holddown clip (12).

Install intermediate plate

D26.40-1154-05

6 Slide support slides (6) inwards and lock using the fastening device (5) .

7 Attach intermediate plate halves (1.2).

8 Slide the support slides (3) inwards and tighten the bolts (4) by hand.

The oil guide ring (8) must engage centrally in the gap between the reverse gear idler gear (10) and 1st gear idler gear (9).

9 Attach intermediate plate half (1.2) to supporting pillars (33) using bolts (13).

Align support pillars (33) by turning on the mounting holes of the intermediate plate half (1.2). Screw in bolts (13) with shims.

Install intermediate plate

D26.40-1155-01

10 Tighten bolts (4) evenly .

11 Detach supporting pillars (33) from intermediate plate half (1.2) and remove
support slides (3).

12 Remove holddown clip (12) and positioning fixture (11) from main shaft.

13 Insert centering sleeve (7).