AR26.31-B-3201FA | Assembling range group | 12.02.16 |
Manual transmission 715.563 with Vehicle 693
Manual transmission 715.565 with Vehicle 693
B26.31-0009-09
1 Planetary gear set
2 Sliding shoes
3 Coupling fork
4 Piston rod
5 Control piston
6 Splitter group control cylinder with gearbox "mechanic" actuation
7 Rear housing
8 Radial retainer
9 Bushing
10 Mandrel
11 Compensating disc
12 Ball bearing
13 Pulse star
14 Rear cover
15 Output flange
16 Fork pin
17 Threaded plug
18 Sealing ring
19 Oil filter
20 Spring
21 Oil filter bushing
| Assemble | ||
1 | Assemble the planetary set (1) | ||
2 | Assemble the radial retainer (8) up to the stopper using the mandrel (10) | Assemble the sealing lip with the spring, directing it to the inner side (oil side). | |
Put synthetic grease on the radial retainer (8). | |||
Mandrel | |||
3 | Assemble the guide bushing (9) up to the stopper with the mandrel (10) | Mandrel | |
4 | Assemble the oil filter bushing (21) | Only when the rear housing is replaced (7). | |
5 | Assemble the oil filter (19), the spring (20), the sealing ring (18) and the threaded plug (17) | Gearbox 715.563/565 | |
6 | Determine the compensating disc (11) for the ball bearing (12) | ||
Gearbox 715.563/565 | |||
7 | Install the ball bearing (12) | ||
8 | Put the sliding shoes (2) and assemble the coupling fork (3) | The indications (arrows) of the coupling fork (3) must point the output movement side. | |
Danger! | Risk of injury in the skin and eyes caused by handling heated or incandescent objects | Wear protective gloves, clothes and goggles | |
9 | Heat the ball bearing inner race (12) up to approx. 100 °C and assemble it in the rear housing (7) | Assemble the rear housing (7) with the heated ball bearing (12), in the planetary set (1). | |
10 | Assemble the piston rod (4) with the control piston (5) | The coupling fork (3) must fit in the piston rod groove (4). | |
11 | Assemble the fork pin (16) | Assemble the fork pin with chemical bond. | |
Gearbox 715.563/565 | |||
12 | Assemble the splitter group control cylinder (6) | Vehicles with gearbox "manual" actuation. | |
Danger! | Risk of injury in the skin and eyes caused by handling heated or incandescent objects | Wear protective gloves, clothes and goggles | |
13 | Heat the Pulse stars (13) up to approximately 80 °C and install | ||
14 | Assemble the rear cover (14) | ||
15 | Assemble the output flange (15) |
Gear assembly
Número | Denominação | Gearbox 715.563/565 | |||
BE26.50-B-1008-01C | Control measurement of gear set sliding sleeve | mm | 27,85...28,15 | ||
Range group
Número | Denominação | Gearboxes 715.563/565 | |||
BA26.31-B-1001-01B | Selector fork bearing pin in the housing | M20 | Nm | 120 | |
M27 | Nm | 180 | |||
Transmission oil filter
Número | Denominação | Gearbox 715.563/565 | |||
BA26.56-B-1001-01C | Oil sieve closing plug | M18x1.5 | 28 | ||
M38x1.5 | Nm | 80 | |||
M42x1.5 | Nm | 120 | |||
714 589 05 15 00
Mandrel
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1033-02B | Loctite 243 | Henkel Loctite |
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1021-06A | Synthetic grease | A 001 989 32 51 |
Referenced documents
- ar2618b3100tb Removing/installing range group shift cylinder
- ar2630b3000fa Remove/install housing cover at output end
- ar2631b310001ta Determining shim for bearing of range group
- ar2640b0007ta Remove/install transmission output flange
- ar2650b3102fa Disassemble/assemble planetary gear set with shift mechanism
- as0000b000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.