Removing/installing range group shift cylinder · ar2618b3100d · Mercedes-Benz WIS

AR26.18-B-3100D

Removing/installing range group shift cylinder

12.02.16

Manual transmission 715.50, 715.56, 715.58 with Vehicle 693, 696, 958.1

W26.18-1001-06

1 Sealing ring

2 O-Ring (89,5 x 3)

3 Command cylinder

4 O-Ring (5 x 3)

5 Command piston

6 O-Ring (96 x 1,5)

44 GP "low" speed group connection

45 GP "high" speed group connection

	Remove
1	Remove command cylinder (3) compressed air piping	With compressed air connection system "VOSS 230".	AR42.10-B-0900TA
		With compressed air connection system "VOSS 232" (NG 8, 12) or "SCHÄFER SDF" (NG 6).	AR42.10-B-0900TC
	Indications on compressed air connection systems		AH00.18-B-0001-01A
2	Place command piston (5) on position "low"	Pressurize command cylinder "low" position (44) connection.
3	Remove command cylinder (3)
4	Remove O-Rings (2, 4 and 6)
5	Remove sealing ring (1) from command piston (5)
	Install
6	Install new sealing ring (1) on the command piston (5)	Install: Apply synthetic grease to the cavity between the two sealing lips.	*BR00.45-B-1021-06A
7	Install O-Ring (4) in the gearbox	Apply synthetic grease to the O-Ring (4).	*BR00.45-B-1021-06A
8	Place O-Ring (2 and 6) on the command cylinder (3)	Apply synthetic grease on the O-Rings (2 and 6). Install O-Ring (6) until the stop.	*BR00.45-B-1021-06A
9	Install command cylinder (3)		*BA26.18-B-1006-01B
10	Install compressed air piping	With compressed air connection system "VOSS 230".	AR42.10-B-0900TA
		With compressed air connection system "VOSS 232" (NG 8, 12) or "SCHÄFER SDF" (NG 6).	AR42.10-B-0900TC
	Indications on compressed air connection systems		AH00.18-B-0001-01A

Transmission pneumatic system

Número	Denominação			Gearboxes 715.5 with CODE GS1


BA26.18-B-1006-01B	Bolts of the gear command cylinder in the gearbox	M10	Nm	60
		M12	Nm	70

Produtos para reparos

Número	Denominação	Número de pedido
BR00.45-B-1021-06A	Synthetic grease	A 001 989 32 51