ar2618b3100b

Removing/installing range group shift cylinder

Type ar · topic 26.18 · version 0101 · 2016-02-12

Applies to: Manual transmission 718.07, 718.26, 718.32, 718.38, 718.46 with Vehicle 350, 386, 388, 660, 695, 696

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.18 Transmission - pneumatic system — Series 350 · Series 386 · Series 388 · Series 660 · Series 695 · Series 696

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.31 Shift cylinder/shift piston — Series 350 · Series 386 · Series 388 · Series 660 · Series 695 · Series 696

Also applies to engines/gearboxes: 718 07*, 718 26*, 718 32*, 718 38*, 718 46*

AR26.18-B-3100B

Removing/installing range group shift cylinder

12.02.16

Manual transmission 718.07, 718.26, 718.32, 718.38, 718.46 with Vehicle 350, 386, 388, 660, 695, 696

Removing/installing range group shift cylinder

B26.18-0004-06

1 Banjo bolts

2 Copper washers

3 Pressure pipe

4 Planetary group's actuation rod

5 Seal

6 Piston

7 Packing

8 Nut

9 Sealing rings

10 Sealing rings

11 Cylinder

12 Washers

13 Fastening bolts

14 Pressure pipe

Remove

1

Unscrew and remove the banjo bolts (1) and the pipes (3 and 14) from the cylinder

2

Unscrew the bolts (13) fastening the cylinder (11) and remove it

Remove, also, the sealing rings (9 and 10)

3

Unscrew the fastening nut (8) and remove the piston (6)

The packing (7) will be removed simultaneously

4

Remove the seal (5)

For this, utilize two screwdrivers supported on the housing

Check

5

Check the cylinder for damage or wear

Should damage or excessive wear be detected, the same will have to be replaced

Installing

6

Assemble the seal (5) over the planetary group actuation rod (4)

Lubricate the same with petroleum jelly. Utilize the guide bushing to avoid seal damage

Petroleum jelly

*BR00.45-B-1001-06A

7

Insert the seal (5) against stop in the housing

For this, utilize an appropriate mandrel

8

Assemble the piston (6) and the packing (7) over the actuation rod (4)

When assembling the packing on the piston, grease it with petroleum jelly. Mount the assembly in the housing, observing that the recessed side of the piston has to point up

Petroleum jelly

*BR00.45-B-1001-06A

9

Assemble the nut (8) of the piston (6) and tighten it to the specified torque

The fastening nut (8) may only be utilized twice, needing to be replaced next

*BA26.18-B-1005-01C

10

Assemble the sealing rings (9 and 10) in the cylinder (11) and assemble the cylinder in the housing

Lubricate the sealing rings (9 and 10) with petroleum jelly

Check the correct assembly position of the cylinder, observing the coincidence of the air passage holes (arrow).

Petroleum jelly

*BR00.45-B-1001-06A

11

Assemble the bolts (13) and the washers (12)

*BA26.18-B-1004-01C

12

Assemble the pressure pipes (3 and 14)

Observe their correct position, avoiding swapping them

Transmission pneumatic system

Número

Denominação

Gearbox 718.07

Gearbox 718.26/32

BA26.18-B-1004-01C

Planetary group valve/cylinder fastening

Nm

49

49

BA26.18-B-1005-01C

Planetary group piston fastening

Nm

160

180

Transmission pneumatic system

Número

Denominação

Gearbox 718.38/46

BA26.18-B-1004-01C

Planetary group valve/cylinder fastening

Nm

49

BA26.18-B-1005-01C

Planetary group piston fastening

Nm

160

Produtos para reparos

Número

Denominação

Número de pedido

BR00.45-B-1001-06A

Vaseline

-