AR26.10-B-0010TB | Assemble transmission | 12.02.16 |
Manual transmission 715.567, 715.568 with Vehicle 958
W26.50-1049-09
1 Counter shaft cover
2 Counter shaft bearing cap (front)
3 Drive shaft cover
4 Drive shaft bearing cap (front)
5 Guide pin
6 Safety lock
7 Front housing
8 Control rail of the 3rd/4th speed
9 Coupling fork of the 3rd/4th speed
10 Oil tube
11 Counter shaft
12 Counter shaft bearing cap (rear)
13 Reverse gear
14 Splitter group
15 Reverse gear axle
16 Coupling fork pin of the 1st/2nd speed and reverse speed
17 Central housing
18 Main shaft bearing cap (rear)
18.1 Shim (only for the altered central housing (17))
19 Coupling fork of the 1st/2nd speed
20 Main shaft
21 Synchronizing ring
22 Drive shaft
23 Control unit
24 Coupling fork pin of the 3rd/4th gears
B3 Counter shaft rpm sensor
S9 Neutral position sensor
W26.40-1025-02
17 Central housing
A Distance (sealing surface to the bearing lodging)
| Assemble | ||
1 | Assemble the counter shaft (11) | ||
2 | Assemble the drive shaft (22) | ||
3 | Install the main shaft (20) | ||
4 | Measure the distance (A) from the sealing surface to the bearing lodging in the central housing (17) | if the distance (A) is 327,5 mm, the shim (18.1) is not installed. | |
If the distance (A) is 328,5 mm, the shim (18.1) must be installed under the tapered roller bearing cap (18). | |||
5 | Put the shim (18.1) on the tapered roller bearing cap (18) | Only if the distance (A) in the central housing (17) is 328,5 mm. | |
6 | Assemble the tapered roller bearing cap (12,18) and if necessary, the shim (18.1) in the central housing (17) | Put multi-use grease on the tapered roller bearing caps (12, 18). | |
Use an appropriate mandrel. | |||
7 | Assemble the counter shaft (11) in the central housing (17) | ||
8 | Assemble the reverse gear (13) with the bearing and bushing | The long collar of the reverse gear (13) must point the output side. | |
9 | Install the lifting device in the oil hole of the main shaft (20) | ||
| Lifting device for the removal and assemblage of the main shaft | ||
10 | Assemble the coupling fork of the 1st/2nd speed (19) with the sliding shoes in the main shaft (20) | Fasten the control rails on the main shaft (20). | |
11 | Assemble the main shaft (20) in the central housing (17) | Move the counter shaft (11) aside. | |
12 | Assemble the coupling fork pin of the 1st/2nd gears and reverse gear (16) | Put quick drying bond on the coupling fork pin (16). | |
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13 | Assemble the synchronizing ring (21) | ||
14 | Assemble the drive shaft (22) | Put multi-use grease on the tapered roller bearing (pilot bearing). | |
15 | Centralize the reverse gear (13) and assemble the reverse gear axle (15) | | |
16 | Assemble the oil tube (10) | ||
17 | Assemble the coupling fork of the 3rd/4th speed (9) with the sliding shoes and the control rail of the 3rd/4th gear (8) | ||
17 | Put he centering mandrel in the oil tube (10) | Centering mandrel | |
19 | Put the guide pin (5) in the front housing (7) | ||
| Splitter group assemblage guide pin | ||
20 | Fit the front housing (7) in the central housing (17) | Put sealing compound on the sealing surfaces. | |
The control rails must slide in the front housing guide (7). | |||
21 | Remove the guide pin (5) from the front housing (7) and put the fastening bolts | Pay attention to the different sizes of the bolts | |
| |||
22 | Assemble the safety lock (6) on the oil tube (10) and remove the centering mandrel | ||
23 | Assemble the coupling fork pin of the 3rd/4th speed (24) | Put quick drying bond on the coupling fork pin (24). | |
| |||
24 | Assemble the tapered roller bearing caps (2, 4) | Put multi-use grease on the tapered roller bearing caps (2, 4). | |
Use an appropriate mandrel. | |||
25 | Assemble the counter shaft cover (1) and the drive shaft cover (3) | ||
26 | Put the gearbox in the horizontal position | ||
27 | Assemble the control unit (23) | Vehicles with code (GS1), gearbox with "manual" actuation. | |
28 | Assemble the splitter group (14) | ||
29 | Install the neutral position sensor (S9) | | |
30 | Install the counter shaft rpm sensor (B3) | | |
31 | Connect the electric cables to the connectors and supports | ||
32 | Install the uncoupling lever | |
Clutch operator
Número | Denominação | Chassis 934.2, 958.2, 958.4 | |||
BA25.20-B-1001-01L | Fork in the gearbox | M12 | Nm | 90 | |
M10 | Nm | 60 | |||
Sensors
Número | Denominação | Gearboxes 715..., with mechanical speed command | |||
BA26.19-B-1007-01B | Over-speed switch in the gearbox | Nm | 40 | ||
BA26.19-B-1010-01B | Neutral position switch | Nm | 60 | ||
Housing
Número | Denominação | Gearboxes 715.50/51/52, 715.56, 715.540 | |||
BA26.40-B-1004-01D | Housing on the center part of the gearbox | Nm | 80 | ||
BA26.40-B-1006-01D | Support pins (threaded) of the gearbox selection forks | Nm | 120 | ||
BA26.40-B-1007-01D | Reverse gear retainer plate on the gearbox | Nm | 60 | ||
715 589 03 15 00
Centering mandrel
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1006-02A | Adhesive mass Loctite 242 | A 003 989 31 71 |
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1029-02B | Surfaces sealing product Loctite 5203 | Henkel Loctite |
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1056-06A | Vaseline - DBL 6850.00 | A 000 989 15 51 |
Referenced documents
- ar2630b1010ta Remove/install drive shaft and countershaft bearing covers
- ar2631b3102ta Install range group
- ar2650b0426tc Assembling transmission main shaft
- ar2650b4744te Dismantle, assemble drive shaft.
- ar2650b4775tf Disassemble, assemble countershaft
- ar2660b0001tg Remove and install gearshift system
- wf5850b265005a Lifting device for removing and installing main shaft
- wf5850b310001a Guide bolt for installing range group