ar2520b0200d

Remove and install clutch throwout lever

Type ar · topic 25.20 · version 0101 · 2020-03-14

Applies to: Model 384.0, 386.0/3

Where it sits

Function group 2 Chassis › 25 Clutch › 25.20 Clutch actuation — Series 384 (models 0**) · Series 386 (models 0**, 3**)

EinPAS 17 Drivetrain/axle › 17.15 Clutch › 17.15.5 Clutch operation — Series 384 (models 0**) · Series 386 (models 0**, 3**)

AR25.20-B-0200D

Remove and install clutch throwout lever

09.03.2020

Model

384.0, 386.0/3

Remove and install clutch throwout lever

1

Bolt

2

Pressure washer

3

Clutch crankcase

4

Slave cylinder

5

Lock

6

Clutch fork

7

Lubrication hose for the sliding sleeve/disconnecting mounting

8

Sliding sleeve/disconnecting bearing

9

Lock

10

Lock-ring

11

Clutch fork mounting

12

Holder

13

Sleeve

14

Clutch disc wear indicator

B25.20-0027-12

Remove/install

1

Remove the gearbox.

2

Remove the clutch crankcase (3).

Installation: Apply sealant on the contact surface of the casing.

Sealant, silicone-based

*BR00.45-Z-1116-01A

.Attachment of the clutch oil pan

*BA25.10-B-1002-01A

3

Remove the clutch disc (14) wear indicator.

In vehicles equipped with wear indicator.

4

Release the lock (5) and disconnect the slave cylinder rod (4), from the clutch fork (6).

5

Remove the slave cylinder (4). Check its conditions. Repair or replace as necessary.


.

AR25.20-B-0150B

6

Remove the sliding sleeve/ disconnecting mounting (8). For that purpose, disconnect the lubrication hose (7) and remove the locks (9).

7

Remove the clutch fork (6). For that, remove the sleeve (13), the support (12) and the outer locking ring (12). Pull the fork (6) until removing the mounting (11) and remove the inner locking ring (12).

Installation: slightly lubricate the fork (6), the contact area with the sliding sleeve/disconnecting mounting (8) and the ball region contacting the mounting (11).

After completing the installation of the sliding sleeve/disconnecting mounting (8), lubricate it using the lubrication hose (7).

Check

8

Check the clutch fork (6) conditions and check its smooth operation.

If operation is incorrect, replace the components as necessary.

9

Check the sliding sleeve / disconnecting mounting (8) conditions.

In the case of identifiable wear or inadequate running replace it.

Do not wash the sliding sleeve/disconnecting bearing. Use only a rag with solvent for cleaning.

10

Check the lubrication hose (7) for the sliding sleeve / disconnecting mounting conditions.

If damaged, replace it.

11

Check the clutch actuation system fluid, for contamination.

In the case of contamination, conveniently flush the actuation system and change the fluid.

Check also the conditions of the master cylinder. If necessary remove it and repair it:


Assembly of suspended pedals, with individual trestles.

AR25.20-B-0100C

12

Install in reverse order.

Clutch

Number

Designation

Engine 372.9; 376.9; 377.9 with GMF 330 clutch

372.9; 376.9; 377.9; 386.9 engine with GMF / MF 350 clutch

BA25.10-B-1002-01A

Attachment of the clutch oil pan

Nm

8...12

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1116-01A

Sealant, silicone-based

Dow Corning 780

Referenced documents