Remove/install clutch travel sensor

AR25.19-B-0100BB

Remove/install clutch travel sensor

04.08.2020

Model

634.0 with transmission 714.183

1

Electrical connector

2

Electrical connector

3

Screws

4

Fastening plate

12B05

Clutch course sensor

 

Remove/install

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Chock the vehicle against unintentional displacement. Utilize closed and close fitting work clothes. Do not touch heated-up or moving parts.

AS00.00-B-0005-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

1

Disconnect battery ground cable

2

Remove cover / protection below engine and gearbox

3

Remove electrical connector (2)

4

Remove electric connector (1) from clutch travel sensor (12B05)

5

Loosen screws (3) of clutch travel sensor (12B05)

 Installation: Apply quick dry adhesive on screws (3).
For clutch activation with metal carcass.

Grease, DB supply specification 6811.00.20 - Class 266.2

*BR00.45-Z-1106-06A

 Model 634.0 with engine 457 (except 457.916/932) with transmission 714.183Clutch actuator

*BA25.20-B-1001-01O

6

Remove clutch travel sensor (12B05) with mounting plate (4)

 Installation: Replace seal rings of the clutch travel sensor (12B05).

7

Install in reverse order

8

Perform large programming procedure

Teach in gear control (GS) control unit

AR54.21-B-0009BA

 Clutch drive

Number

Designation

Vehicle 634.0

BA25.20-B-1001-01O

Clutch actuator

M10

Nm

37

Repair materials

Number

Designation

Order number

BR00.45-Z-1106-06A

Grease, DB supply specification 6811.00.20 - Class 266.2

Use corresponding commercially available repair materials.