S22.10-4511-09
1 Noise encapsulation
2 Bolt
3 Nut
4 Silentblock
5 Bolt
6 Nut
7 Torque support
8 Bolt
9 Nut
18 Rear engine support
19 Bolt
20 Oil drain line
21 Seal
22 Bolt
23 Bracket of electrical line
24 Bolt
25 Bolt
10 Bottom charge air pipe
11 Mounting clamp
12 Middle drive shaft with bearing
13 Nut
14 Bolt
15 Bolt
16 Bracket
17 Bracket
Modification notes
| Remove/install | ||
1 | Remove noise encapsulation (1) | ||
2 | Unscrew bolt (2) with nut (3) from Silentblock (4) | | |
3 | Slacken bolt (5) with nut (6) at axle/engine subframe | Let torque support (7) hang at axle/engine subframe. | |
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4 | Unscrew bolts (8) with nuts (9) from bottom charge air pipe (10) | ||
5 | Slacken mounting clamps (11) at bottom charge air pipe (10) | ||
6 | Remove bottom charge air pipe (10) | ||
7 | Remove middle drive shaft with | Only remove bearing when replacing the middle drive shaft | |
8 | Unscrew nut (13) and bolts (14, 15) from bracket (16, 17) at turbocharger and rear engine support (18) and remove | Installation: Ensure assembly free of tension. | |
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9 | Remove bolta (19) at oil drain line (20) to engine crankcase | Installation: Replace gasket (21). Collect engine oil which flows out. | |
Place oil drain line (20) to the side. | |||
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10 | Unscrew bolt (22) from bracket of electrical line (23) at rear engine support (18) | | |
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11 | Unscrew bolts (24, 25) from rear engine support (18) | | |
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12 | Remove rear engine support (18) | ||
13 | Press out Silentblock (4) in the press with suitable sleeves | Installation: Observe markings. | |
14 | Install in the reverse order | ||
| Inspect | ||
15 | Check fluid level, correct if necessary | ||
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Danger! | Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation. | Secure vehicle to prevent it from moving. | |
16 | Run engine and inspect for leaks |
Turbocharger
Number | Designation | Series 611.980 engine | ||
BA09.40-P-1005-01C | Bolt of oil feed line to cylinder head | Nm | 9 | |
BA09.40-P-1008-01C | Nut of turbocharger bracket to cylinder head | Nm | 20 | |
BA09.40-P-1009-01C | Nut of turbocharger bracket to turbocharger | Nm | 30 | |
BA09.40-P-1010-01C | Bolt of turbocharger bracket to generator support | Nm | 21 | |
Engine mounts, engine supports
Number | Designation | Model 638 with Series 611.980 engine | ||
BA22.10-N-1006-01I | Bolt with nut of torque support to axle/engine subframe | Nm | 106 | |
BA22.10-N-1007-01I | Bolt with nut of torque support to rubber mount of generator support | Nm | 106 | |
BA22.10-N-1009-01I | Bolt of rear engine support to crankcase | Nm | 29 | |
BA22.10-N-1010-01I | Bolt of bracket of electrical line to rear engine support | Nm | 12 | |
External Torx set
001 589 76 09 00
Referenced documents
- ap1800d0101a Engine oil and oil filter change
- ar3330s7706c Remove/install center drive shaft with bearing
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.