Remove/install right engine support

AR22.10-D-4340TSM

Remove/install right engine support

06.05.2020

Engine

654.9 in model 907.1/2/6

Shown on model 907.6 with code MT2 (emissions class Euro 6d-TEMP N1 Gr.III/N2)

1

Right engine support

3

Right engine mount

5

Ventilation box

2

Screw

4

SCR catalytic converter diesel particulate filter unit

1

Right engine support

6

Bolts

7

Mounting clip

8

Bolts

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

 

Remove/install

1

Detach ground line of on-board electrical system battery.

AR54.10-D-0029TS

2

Remove ventilation box (5).

AR83.10-D-0010TS

3.1

Remove diesel particulate filter.

Engine 654.9 in model 907.1/2/6
with code MP5 (Engine version Euro 5)

AR49.20-D-1200TSM

3.2

Remove SCR catalytic converter diesel particulate filter unit (4).

Engine 654.9 in model 907.1/2/6
with code MP6 (Engine version, Euro VI)
Engine 654.9 in model 907.1/2/6
with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)

AR49.20-D-8123TSM

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

4

Remove heat shield top part.

AR49.20-D-0007-01TSM

 Screw, heat shield upper section on diesel particulate filter to engine carrier

*BA49.20-N-1007-02TSM

 Screw, heat shield upper section on diesel particulate filter to support

*BA49.20-N-1006-02TSM

 Screw, heat shield upper section on diesel particulate filter to crankcase

*BA49.20-N-1005-02TSM

 Screw, heat shield upper section on diesel particulate filter to timing case

*BA49.20-N-1004-02TSM

5

Remove screw/bolt (2).

 Screw/bolt, engine support to engine mount

*BA22.10-N-1001-01TSM

6

Position engine support bracket and lift engine until the right engine mount (3) is no longer loaded.

AR33.10-D-0100-01TS

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A


Carefully raise engine and pay attention to detachable parts.
Otherwise damage will occur.

 Installation: Ensure that the position of the right engine carrier (1) on the right engine mount (3) is correct.

 Mounting plates

*906589016100

 Engine lifting device

*639589006100

7

Remove screw/bolts (6).

 Installation: Replace screws (6).

 Bolt, engine support to crankcase

*BA22.10-N-1003-01TSM

8

Raise vehicle.

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

9

Unclip retaining clips (7).

 Clip remover

*452589016300

10

Remove screws (8) and remove right engine carrier (1).

 Installation: Replace screws (8).

 Bolt, engine support to crankcase

*BA22.10-N-1003-01TSM

11

Install in the reverse order.

 Engine mounts, engine supports

Number

Designation

Engine 654.9 in model 907

BA22.10-N-1001-01TSM

Screw/bolt, engine support to engine mount

Nm

58

 Engine mounts, engine supports

Number

Designation

Engine 654.9 in model 907

BA22.10-N-1003-01TSM

Bolt, engine support to crankcase

Stage 1

Nm

20

Stage 2

°

90

 Diesel particulate filter

Number

Designation

Engine 654.9 in model 907

BA49.20-N-1004-02TSM

Screw, heat shield upper section on diesel particulate filter to timing case

Nm

8

 Diesel particulate filter

Number

Designation

Engine 654.9 in model 907

BA49.20-N-1005-02TSM

Screw, heat shield upper section on diesel particulate filter to crankcase

Nm

8

 Diesel particulate filter

Number

Designation

Engine 654.9 in model 907

BA49.20-N-1006-02TSM

Screw, heat shield upper section on diesel particulate filter to support

Nm

8

 Diesel particulate filter

Number

Designation

Engine 654.9 in model 907

BA49.20-N-1007-02TSM

Screw, heat shield upper section on diesel particulate filter to engine carrier

Nm

8