ar2040w0500a

Test hydraulic fan drive

Type ar · topic 20.40 · version 0500 · 2010-08-13

Applies to: ENGINES 902.9, 906.9, 926.9 in MODEL 957

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.40 Fan, fan clutch — Series 902 (models 9**) · Series 906 (models 9**) · Series 957

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.45 Fan/fan clutch/fan drive — Series 902 (models 9**) · Series 906 (models 9**) · Series 957

Also applies to engines/gearboxes: 926 9**

AR20.40-W-0500A

Test hydraulic fan drive

4.8.10

ENGINES 902.9, 906.9, 926.9 in MODEL 957

Test hydraulic fan drive

W20.40-1128-08

1 Hydraulic motor

2 Fitting

3 High-pressure hose

Y66 Hydrostatic fan proportional valve

4 Adapter

5 Measuring hose

6 Tester

Modification notes

21.7.10

Reference address added.

Step 5

AR20.40-W-0500-02B

Special tools added.

Step 5

*124589096300

*220589009900

Remove

Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Notes on tilting the cab

AH60.80-N-0003-01A

1

Open maintenance flap

2

Tilt cab

3

Install testing unit and lines for pressure test at hydraulic fan drive

Catch escaping hydraulic fluid.

AR20.40-W-0500-01A

Measuring hose

*442589009000

Testing unit

*625589012100

Adapter

*957589026300

4

Check hydraulic fluid level for hydrostatic fan drive; correct if necessary

AP20.40-W-2001A

Checking

5

Test hydraulic pressure and fan speed

Use digital tachometer.

Up to vehicle ident. end no. V 207574

AR20.40-W-0500-02A

As of vehicle ident. end no. V 207575

AR20.40-W-0500-02B

Measuring hose

*442589009000

Testing unit

*625589012100

Adapter

*957589026300

Ohm decade

*124589096300

Electrical connection set

*220589009900

If a defect is detected replace the relevant component:

Replace hydraulic pump fan

AR20.40-W-0400A

Replace hydraulic motor (1) with hydrostatic fan proportional valve (Y66).

Up to vehicle ident. end no. V 207574

AR20.40-W-0001A

As of vehicle ident. end no. V 207575

AR20.40-W-0001JB

Install

6

Remove high-pressure hose (3), measuring hose (5), test equipment (6) and adapter (4) from fitting (2)

Catch escaping hydraulic fluid.

7

Install high-pressure hose (3) on fitting (2) on hydraulic motor (1)

8

Check hydraulic fluid level for hydrostatic fan drive; correct if necessary

AP20.40-W-2001A

9

Start engine and afterwards allow the engine to run at alternating rpm.

10

Inspect hydraulic system for leaks

Visual inspection.

11

Turn off engine

12

Lower cab

13

Close maintenance flap

Test hydraulic fan drive
Test hydraulic fan drive
Test hydraulic fan drive
Test hydraulic fan drive

625 589 01 21 00

Measuring hose

Tester

Adapter

Ohm decade

957 589 02 63 00

442 589 00 90 00

124 589 09 63 00

Test hydraulic fan drive

Electrical connection kit

220 589 00 99 00

Referenced documents