ar2010t2460ca

Remove/install coolant thermostat

Type ar · topic 20.10 · version 0101 · 2009-11-25

Applies to: ENGINE 457.941 in model NMB613.368

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 613 (models 368)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 613 (models 368)

Also applies to engines/gearboxes: 457 941

AR20.10-T-2460CA

Remove/install coolant thermostat

9.11.09

ENGINE 457.941 in model NMB613.368

Remove/install coolant thermostat

T20.10-0028-11

1 Hose clamp

2 Coolant hose

3 Bolt

4 Coolant thermostat housing

Remove/install coolant thermostat

5 Coolant thermostat

6 Sealing ring

T20.10-0029-03

Remove/install

1

Open engine compartment flap at rear

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

2

Close shutoff valves for heating system and drain the coolant

Location of shutoff valves, refer to operator's manual.

Drain/fill in coolant

AP20.00-T-2080-01CA

*BF20.00-N-1001-01D

Notes on coolant

All engines

AH20.00-N-2080-01A

3

Detach hose clamp (1) and remove coolant hose (2)

Installation: Check hose clamps (1) and coolant hose (2) for damage; replace if necessary.

4

Remove coolant thermostat housing (4)

To do this, remove bolts (3).

*BA20.10-N-1001-01K

5

Remove coolant thermostat (5) with sealing rings (6)

Installation: Replace sealing rings (6) and instal slightly greased. The arrows on the coolant thermostats (5) must point upwards.

*BR00.45-Z-1014-06A

6

Test coolant thermostat

AR20.10-T-2455BB

7

Install in the reverse order

Coolant pump, coolant thermostat

Number

Designation

Engine 457.9

BA20.10-N-1001-01K

Bolt, coolant outlet connection with coolant thermostat to coolant pump

Nm

25

Engine cooling system

Number

Designation

Engine
457.941

BF20.00-N-1001-01D

Filling capacity for coolant

without VOITH retarder

Liters

-

with VOITH retarder

Liters

90...105

Specifications for Operating Fluids

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-02A

Repair materials

Number

Designation

Order number

BR00.45-Z-1014-06A

ATE grease

-

Referenced documents