ar2010b1401e

Disassemble/assemble coolant pump

Type ar · topic 20.10 · version 0100 · 2016-02-12

Applies to: Cumbustion engine 476.93

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater

Also applies to engines/gearboxes: 476 93*

AR20.10-B-1401E

Disassemble/assemble coolant pump

12.02.16

Cumbustion engine 476.93

Disassemble/assemble coolant pump

B20.10-0006-06

1 Flange

2 Lock ring

3 Integrated bearing shaft

4 Pump housing

5 Sliding seal

6 Impeller

7 Puller

8 Mandrel

9 Support mandrel

Disassemble/assemble coolant pump

B20.10-0016-06

3 Integrated bearing shaft

4 Pump housing

5 Sliding seal

6 Impeller

10 Mandrel

11 Support mandrel

12 Mandrel

A Distance from impeller to pump case

Disassemble

1

Removing the coolant pump.

AR20.10-B-1271H

2

Remove the flange (1) with the puller (7)

*000589893300

3

Remove the snap-ring (2) from the pump housing (4).

4

Remove the integrated bearing shaft (3) from the impeller (6) and from the housing (4).

Press the integrated bearing shaft (3) with an appropriate mandrel.

*321589006300

5

Remove the sliding seal (5)

Check:

6

Check all components for damage and/or wear, replace if necessary.

Shaft diameter for the flange.

*BE20.10-B-1001-01H

Inside diameter of flange.

*BE20.10-B-1002-01H

Outside diameter of bearing.

*BE20.10-B-1003-01H

Diameter of bearing housing.

*BE20.10-B-1004-01H

Shaft diameter for impeller.

*BE20.10-B-1005-01H

Impeller diameter.

*BE20.10-B-1006-01H

Maximum impeller eccentricity.

*BE20.10-B-1010-01H

Assembling

7

Install the integrated bearing shaft (3) in the housing (4).

Press the bearing (3) supporting on the outside race.

*318589001500

8

Install the snap-ring (2) in the housing (4).

Danger!

Risk of injury on skin and eyes by handling heated or incandescent objects

Use protective gloves, clothes and glasses.

AS00.00-B-0002-01A

9

Uniformly heat up the flange (1).

Maximum temperature 80°C.

10

Install under pressure the flange (1) on shaft (3).

The flange must face the axle end.

In order not to damage the bearing, press-on the flange with the shaft resting on a flat surface.

11

Install a new sliding seal (5) with the driver (12).

Ensure the perfect seating of the seal, on the shaft and in the pump housing.

*352589081500

12

Under pressure, install the impeller (6) on shaft (3).

Support the end of the shaft (3), flange side, and press-on the impeller (6) until the assembly position (A) is obtained.

*BE20.10-B-1011-01H

Feeler gauge.

13

Check coolant pump shaft operating smoothness

Turn the pump shaft, at the flange.

14

Install the coolant pump

AR20.10-B-1271H

Inspection and setting data of coolant pump

Número

Denominação

Engine 476.93

BE20.10-B-1001-01H

Shaft diameter for the hub

mm

25,048...25,061

BE20.10-B-1002-01H

Inside diameter of hub

mm

24,995...25,008

BE20.10-B-1003-01H

Outside diameter of the bearing

mm

54,981...54,994

BE20.10-B-1004-01H

Diameter of bearing housing

mm

54,930...54,960

BE20.10-B-1005-01H

Shaft diameter for the impeller

mm

15,045...15,056

BE20.10-B-1006-01H

Rotor diameter

Inside

mm

15,000...15,018

Outside

mm

124...125

BE20.10-B-1010-01H

Maximum out-of-round of impeller

mm

0,15

BE20.10-B-1011-01H

Distance from impeller to pump case

mm

0,6...1,0

Disassemble/assemble coolant pump
Disassemble/assemble coolant pump
Disassemble/assemble coolant pump
Disassemble/assemble coolant pump

000 589 89 33 00

Puller

321 589 00 63 00

Pressing part

318 589 00 15 00

Mandrel

352 589 08 15 00

Mandrel

Referenced documents