S15.40-4543-09
Shown on engine 622.9 |
1 | Cable | 4 | Electrical connector | 7 | Electrical connector | ||
2 | Front end crossmember | 5 | Nut | 8 | Radiator package | ||
3 | Bolts | 6 | Bolts | G2 | Alternator |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Clamp off ground line of on-board electrical system battery (G1). | ||
2 | Remove charge air hose downstream of charge air cooler. | Model 447 with engine 622.9 | |
3 | Remove charge air hose upstream of charge air cooler on charge air cooler. | Model 447 with engine 622.9 | |
4.1 | Detach cable (1) at hood catch and place to one side. | Model 447 with engine 622.9 | |
4.2 | Detach air intake pipe at cooling module. | Model 447 with engine 622.8 | |
5 | Remove bolts (3) and remove front end crossmember (2) at top at front module crossmember. | Front end crossmember (2) remains on vehicle. | |
6.1 | Remove crossmember below bumper together with lock carrier (2). | Model 447 with engine 622.9 | |
6.2 | Remove cooling module and swivel cooling module out of working area. | Model 447 with engine 622.8 | |
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
Do not remove cooling module. | |||
Do not drain coolant and refrigerant. | |||
7 | Remove poly-V-belt from alternator (G2). | ||
8 | Release and disconnect electrical connector (4). | ||
9 | Remove cap of nut (5). | ||
10 | Remove nut (5). | Nut, positive line to alternator | |
11 | Release and disconnect electrical connector(7). | Model 447 with engine 622.9 | |
12 | Unlock upper locks of radiator package (8). | ||
13 | Detach radiator package (8) at right and swivel forwards. | | |
Two helpers required. | |||
14 | Remove screws (6) of alternator (G2). | The screw/bolts (6) cannot be removed completely. | |
Bolt, alternator to major assembly carrier | |||
15 | Press back pilot bushings of alternator (G2) and remove alternator (G2) between radiator package (8) and front module crossmember. | ||
16 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
17 | Perform engine test run and check alternator (G2) for proper operation. |
Referenced documents
- ah0000n000101a Notes on self-locking nuts and bolts
- ah0000p500001a Notes on avoiding damage through contamination and foreign objects
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ar0910s8131eh Remove/install air intake pipe
- ar0941s8621ef Remove/install charge air hose upstream of charge air cooler
- ar0941s8625ef Remove/install charge air hose downstream of the charge air cooler
- ar1322s1202ef Remove/install poly-V belt
- ar2000s1010e Inspect cooling system for leaks
- ar2020s3871eh Remove/install radiator unit
- ar5410s0003e
- ar5410s0003e Disconnect/connect battery ground line
- ar6230s1360e Remove/install crossmember
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as4900z000101a Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust.
- ws0100p0092b 000 588 11 62 00 Major assembly mount
- ws2600p3309b 000 588 10 62 00 Support plate