Remove/install starter

AR15.30-W-7100B

Remove/install starter

15.2.12

11.3.05

Document revised completely.

 

Remove/install

1

Switch off ignition

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

2

Disconnect ground lead from battery



Notes on battery

AH54.10-P-0001-01A

3

Remove soundproofing on frame below

4

Remove electrical line for circuit 30 (1) and electrical line for circuit 50 (2) on starter (M1)



*BA15.30-N-1002-01C



*BA15.30-N-1004-01C

5

Remove ground lines (3) on starter (M1)

 Only for starter (M1) from Bosch.



*BA15.30-N-1003-01C

6

Remove starter (M1) from timing case



*BA15.30-N-1001-01C

7

Inspect starter pinion and starter (M1) for wear

 Replace starter (M1) if necessary.

8

Inspect ring gear of flywheel for wear

 if necessary:



Replace ring gear of flywheel

AR03.30-W-8312B

9

Install in the reverse order

10

Synchronize tachograph

11

Reset clock

12

code radio

Number

Designation

Engine
541.9, 542.9

BA15.30-N-1001-01C

Nut, starter to timing case

Nm

80

BA15.30-N-1002-01C

Nut, line for circuit 30 to starter/solenoid switch

Nm

30

BA15.30-N-1003-01C

Nut of cable of circuit 31 to starter

Nm

25

BA15.30-N-1004-01C

Nut, line for clamping device 50 to
front-end relay

Nm

2.5