Remove/install starter

AR15.30-I-7100B

Remove/install starter

15.2.12

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery



Notes on battery

AH54.10-P-0001-01A

2

Remove wiring harness (6) on holder (5)

3

Detach bracket (5) at crankcase

4

Disconnect ground cables (7) at timing case

5

Remove electrical line of "circuit 30" (2) on starter (M1)



*BA15.30-N-1002-01B

6

Remove electrical line of "circuit 50" (1) on starter (M1)

7

Detach starter (M1) from timing case

 Installation: Lightly grease the starter drive pinion and ring gear of the flywheel.

*BR00.45-Z-1001-06A



*BA15.30-N-1001-01B



Checking

8

Inspect starter pinion for wear

 If the starter (M1) is worn it should be replaced.

9

Inspect ring gear of flywheel for wear

 If worn: 

Replace ring gear on flywheel

AR03.30-I-8312B

10

Install in the reverse order

Number

Designation

Engine
900.9, 902.9, 904.9, 906.9

BA15.30-N-1001-01B

Nut, starter to timing case

Nm

50

BA15.30-N-1002-01B

Nut, terminal 30 at starter

Nm

30

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11