1 | Solenoid set |
8 | Induced front bearing |
9 | Induced rear bearing |
13 | Armature |
14 | Rear frame |
20 | Rear structure O-ring |
21 | Connecting cable between group A and solenoid set |
25 | Solenoid screw |
28 | Fitting pin |
33 | Structure seal |
41 | Union screw |
42 | Brush plate screw |
A | Group structure, field and brush holder |
B | Group driver and reduction gear |
B15.30-1006-05
| Disassemble | ||
1 | Remove the starter from the vehicle engine |
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In order to avoid material damage, do not try to dismount the following components: | |||
2 | Secure the starter in a vise | Cover the vise jaws with pliable material. | |
3 | Make a reference mark between frame, field and brush holder group (A) and rear frame (14) to ensure perfect alignment of all assembly components | ||
4 | Disconnect the cable (21) from the solenoid assembly (1) | ||
5 | Remove the solenoid bolts (25) | ||
6 | Remove solenoid assembly (1) | To remove the solenoid assembly (1), move it away from the frame, field, and brush holder group (A) and pull it upwards. | |
7 | Remove the union bolts (41) | ||
8 | Remove brush plate screws (42) | ||
9 | Remove the rear structure (14) and the O-ring (20) | ||
10 | Remove frame, field, and brush holder group (A), taking care not to loosen the small snap pin (28) installed between it and the reduction gear and driver assembly (B) | | |
Snap pin (28) is required for mounting and must be preserved. If the pin is lost, it must be replaced with a 2 mm diameter pin and 10 mm in length. | |||
11 | Remove the induced (13) | Checking starter components | |
If the bearings are removed, they must be replaced. | |||
12 | Remove frame seal (33) | ||
13 | Dismount structure, field and brush holder group (A) |
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14 | Dismount the reduction gear and driver group (B) |
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| Assemble | ||
15 | Mount structure, field and brush holder group (A) |
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16 | Mount the reduction gear and driver group (B) |
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17 | Secure reduction gear and driver group (B) with pinion gear end down | ||
18 | Position solenoid assembly (1) on drive and reduction gear group (B) | The central piston of the solenoid assembly (1) must be fitted to the group B shift lever | |
19 | Install the solenoid bolts (25) | .Solenoid retaining screw | |
20 | Install the frame seal (33) | ||
21 | Install induced assembly (13) with bearings (8 and 9) on drive and reduction gear group (B) | Make sure that the gear teeth are aligned so that the bearing (8) can be fully seated in the housing recess. | |
22 | Install snap pin (28) into frame, field, and brush holder group (A) | ||
23 | Place the brush springs on their side | Twist the springs out of the brushes, slide them up and gradually release the springs until they touch the side of the brushes. | |
24 | Install frame, field, and brush holder group (A) into the induced assembly (13) | Check alignment of parts and locking pin (28). | |
25 | Press the brushes until the springs are repositioned on their upper part | ||
26 | Install o-ring (20) on frame, field and brush holder group (A) | ||
27 | Place rear frame (14) on frame, field and brush holder group (A) | Make sure that the rear frame (14) is perfectly aligned by observing the reference mark made on disassembly. | |
To avoid damaging the O-ring (20), do not rotate the rear frame (14) after fitting it into the frame, field and brush holder group (A). | |||
28 | Install brush plate screws (42) | .Bushing plate screw (42) | |
29 | Install the union bolts (41) | .Screw joining the rear housing to the stator (41) | |
30 | Install the cable (21) | .Terminal M nut in the solenoid | |
31 | Test the starter |
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Referenced documents
- ar1530b7100a Remove/install starter
- ar1530b7200a Check starter for proper operation
- ar1530b730001b Checking starter components
- ar1530b7302a Remove/install starter drive pinion
- ar1530b7304a Remove/install carbon brush