ar0940w1006sd

Remove/install boost pressure controller

Type ar · topic 09.40 · version 0100 · 2019-02-27

Applies to: Engine 936.9 in model 956 with code M5O (Engine version EPA 10)

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 936 (models 9**) · Series 956

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.31 Actuator motor/actuator/cylinder — Series 936 (models 9**) · Series 956

AR09.40-W-1006SD

Remove/install boost pressure controller

09.11.2018

Engine

936.9 in model 956

with code M5O (Engine version EPA 10)

Modification notes

01.10.2018

Bolt, boost pressure regulator bracket to turbocharger

BA09.40-N-1011-02B

01.10.2018

Bolt, boost pressure regulator to bracket

BA09.40-N-1012-02B

Remove/install boost pressure controller

W09.40-A000-08

1

Turbocharger

4

Electrical line

7

Screw

2

Exhaust manifold center part

5

Bracket

Y636

Boost pressure positioner

3

Pull rod

6

Screw

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Remove/install

1

Remove exhaust manifold center part (2).

AR14.10-W-3010SD

2

Remove both retainers on pull rod (3).

3

Remove pull rod (3).

4

Remove electric line (4) from bracket.

5

Remove screw/bolts (6).

Bolt, boost pressure regulator bracket to turbocharger

*BA09.40-N-1011-02B

6

Unfasten screw (7) from bracket (5).

Bolt, boost pressure regulator bracket to turbocharger

*BA09.40-N-1011-02B

7

Remove boost pressure regulator (Y636) with bracket (5) from exhaust gas turbocharger (1).

For a warranty claim, always submit the boost pressure regulator (Y636) with the pull rod (3).

8

Remove boost pressure regulator (Y636) from bracket (5).

Only when installing new boost pressure regulator (Y636).

Bolt, boost pressure regulator to bracket

*BA09.40-N-1012-02B

9

Install in the reverse order

Turbocharger

Number

Designation

Engine 936.9

BA09.40-N-1011-02B

Bolt, boost pressure regulator bracket to turbocharger

Hexagon socket head screw

Nm

25

Hexagon head screw

Nm

18

Turbocharger

Number

Designation

Engine 936.9

BA09.40-N-1012-02B

Bolt, boost pressure regulator to bracket

Nm

9

Referenced documents