ar0940s1002e

Remove/install aneroid capsules on turbocharger

Type ar · topic 09.40 · version 0200 · 2019-10-17

Applies to: Model 447 with engine 651

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 447 · Series 651

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.31 Actuator motor/actuator/cylinder — Series 447 · Series 651

AR09.40-S-1002E

Remove/install aneroid capsules on turbocharger

02.10.2019

Model

447 with engine 651

Modification notes

02.10.2019	Operation step "Attach/remove hand vacuum pump," added	Operation steps 10, 16	AR09.40-S-1002-01E
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation step 17	AR09.40-S-1002-01E
02.10.2019	Operation step "Attach/remove hand vacuum pump," added	Operation steps 10, 16	AR09.40-S-1002-03E
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation step 17	AR09.40-S-1002-03E
02.10.2019	Repair materials address changed to BR00.45-Z-1027-07A	Operation steps 2, 3

Remove/install aneroid capsules on turbocharger

1	Boost pressure control flap aneroid capsule
2	Wastegate aneroid capsule

D09.40-0095-06

 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Warning	Risk of injury due to fan starting unexpectedly	Do not reach into the rotation or hazard area of the fan. Wear closed and close-fitting work clothes.	AS20.40-Z-0001-01A
 	Remove/install
1	Remove air intake pipe.		AR09.10-S-8131E
2	Remove boost pressure control flap diaphragm capsule (1).		AR09.40-S-1002-01E
		 Vacuum unit fastening nut on bracket/turbocharger	*BA09.40-N-1009-01R
		"Yellow" locking paint	*BR00.45-Z-1027-07A
		 Hand vacuum pump	*001589732100
3	Remove wastegate aneroid capsule (2).		AR09.40-S-1002-03E
		 Vacuum unit fastening nut on bracket/turbocharger	*BA09.40-N-1009-01R
		"Yellow" locking paint	*BR00.45-Z-1027-07A
		 Hand vacuum pump	*001589732100
4	Install in the reverse order.

 Turbocharger

Number	Designation			Engine 651 in model 447
BA09.40-N-1009-01R	Vacuum unit fastening nut on bracket/turbocharger	M6	Nm	9

Remove/install aneroid capsules on turbocharger

001 589 73 21 00

Hand vacuum pump

Repair materials

Number	Designation	Order number
BR00.45-Z-1027-07A	"Yellow" locking paint	Lackfabrik Bäder GmbH & Co. KG Dieselstrasse 34 73734 Esslingen Germany Tel.: +49 711 381607 Fax. +49 711 383092

Referenced documents

ar0910s8131e Remove/install air intake pipe
ar0940s100201e Remove/install aneroid capsule for boost pressure control flap
ar0940s100203e Remove/install aneroid capsule for wastegate valve
as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
as2040z000101a Risk of injury due to fan starting unexpectedly