ar0920p1400gd

Remove, install intake module

Type ar · topic 09.20 · version 0203 · 2001-05-07

Applies to: ENGINE 668.940 /941 /942 in MODEL 168

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.20 Intake manifold, intake manifold preheater — Series 168 · Series 668 (models 940, 941, 942)

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.33 Intake manifold/charge air pipe — Series 168 · Series 668 (models 940, 941, 942)

AR09.20-P-1400GD

Remove, install intake module

21.5.97

ENGINE 668.940 /941 /942 in MODEL 168

Remove, install intake module

P09.20-2012-09

Shown on engine up to 31.8.00

1 Intake module

2 Bolts

3 Suspension eye

4 Torx bolts

5 Shaped rubber gaskets

6 Mixing chamber

12 Vacuum hose

13 Torx bolts

70 Fuel full-flow filter

B28 Charge pressure sensor

7 Air intake line

8 Oil filler neck

9 Air intake pipe

10 Locking lever

11 Vacuum line (brake booster)

Removing, installing

1

Remove air intake hose (7)

2

Remove mixing chamber (6)

AR09.20-P-1330GD

3

Detach fuel full-flow filter (70) at the intake module and place to the side with fuel lines connected

*BA47.20-P-1001-02B

4

Detach vacuum line (11) at the retaining clamps at the intake manifold (1)

5

Detach vacuum hose (12) at charge pressure sensor (B28)

6.1

Remove oil separator

Engine 668 as of 1.9.00

AR01.20-P-9750GD

Crankcase ventilation heated with coolant

Engine 668 as of 1.9.00

BT18.00-P-0001-03A

7

Detach oil filler neck (8) at the intake module (1)

*BA09.20-P-1005-01F

8

Unscrew bolts (2) of heat shield

9

Unscrew torx bolts (4) at intake module (1)

Take off suspension eye (3). Pay attention to installation position of dipstick guide tube and various fixtures for wiring harnesses and lines which are attached together to the intake module

*BA09.20-P-1006-01F

10

Take intake module (1) off the cylinder head

Installation: Replace shaped rubber gaskets (5) (8 x)

11

Swivel locking lever (10) at intake module (1) first of all to the side and then down (arrows), detach intake module (1) at air intake pipe (9) and take off

12

Install in the reverse order

Intake manifold

Number

Designation

Engine 668.940/
941/942

BA09.20-P-1005-01F

Bolt of oil filler neck to intake module

Nm

9

BA09.20-P-1006-01F

Bolt of intake module to cylinder head

Nm

14

Fuel filter

Number

Designation

Engine 668.940/
941/942

BA47.20-P-1001-02B

Bolt of fuel filter to intake module

Nm

9

Referenced documents