ar0920d131007e

Removing and installing intake manifold on cylinder head

Type ar · topic 09.20 · version 0100 · 2000-02-24

Applies to: ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.20 Intake manifold, intake manifold preheater — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.33 Intake manifold/charge air pipe — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

Also applies to engines/gearboxes: 111 984

AR09.20-D-1310-07E

Removing and installing intake manifold on cylinder head

Intake manifold, intake manifold preheater

Number

Designation

Engine 111.979/
984

BA09.20-N-1001-02A

Intake manifold to cylinder head

M8

Nm

21

Removing and installing intake manifold on cylinder head

D09.20-0019-01

1 Detach wiring loom (1) from intake manifold and from intermediate flange (ararows).

Installation: When fitting on the wiring loom, ensure the wiring looms are correctly routed in the area of the intermediate flange.

Removing and installing intake manifold on cylinder head

D09.20-0020-01

2 Unplug connector (3) from camshaft position sensor (2).

Removing and installing intake manifold on cylinder head

D09.20-0021-01

3 Take off strut (4) of power steering pump at intake manifold (5) and at power steering pump (6) and place to the side together with the clipped-on line.

Removing and installing intake manifold on cylinder head

D09.20-0022-01

4 Run wiring loom (1) together with connectors of ignition coils, of injectors, of actuator and of purge control valves and air shutoff valves, down and out of the intake manifold.

Removing and installing intake manifold on cylinder head

D09.20-0023-01

5 Take intake manifold (8) off the cylinder head.

6 Take intake manifold gasket (7) off the cylinder head.

Installation: Clean sealing surface at cylinder head and intake manifold. Replace gasket (7). When fitting on, pay attention to the two centering sleeves at the cylinder head.

Pay attention to tightening torque for nuts and bolts.

7 Fit on in the reverse order.