Remove/install throttle valve actuator · ar0751p1401els · Mercedes-Benz WIS

AR07.51-P-1401ELS

Remove/install throttle valve actuator

25.09.2014

ENGINE

276.8 in MODEL 207, 212, 218

1	Charge air cooler
2	Clamp
3	Screw/bolts
M16/6	Throttle valve actuator
M16/6x1	Throttle valve actuator electrical connection

P07.51-2099-06

 Danger !	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
 	Remove/install
1	Remove engine cover
2	Detach charge air pipes on ATL		AR09.41-P-8620ELS
3	Unfasten clamp (2) from charge air cooler (1) at throttle valve actuator (M16/6)
4	Remove diagonal struts upstream of charge air cooler (1)	ENGINE 276.8 in MODEL 207.462/465
		 Mounting brace to front end/front axle carrier	*BA33.10-P-1004-01M
5	Detach charge air cooler (1) and pull to the front with attached coolant hoses		AR09.41-P-6819ELS
6	Disconnect electrical connection (M16/6x1) on throttle valve actuator (M16/6)
7	Remove screw/bolt (3)	 Bolt, air duct housing and throttle valve actuator to air intake pipe	*BA09.20-P-1004-01T
8	Take throttle valve actuator (M16/6) out of the engine compartment	 Installation: Replace seal and ensure correct seating during assembly.
9	Install in the reverse order
10	Read out fault memory using the diagnostic system and clear if necessary
			AD00.00-P-2000-04A
 Danger !	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
11	Carry out an engine test run, checking the engine for proper operation and leaktightness

 Intake manifold

Number	Designation		ENGINE 276
BA09.20-P-1004-01T	Bolt, air duct housing and throttle valve actuator to air intake pipe	Nm	7

 Front axle carrier

Number	Designation			MODEL 207
BA33.10-P-1004-01M	Mounting brace to front end/front axle carrier	M8	Nm	23
		M10	Nm	50

Referenced documents

ad0000p200004a Connect STAR DIAGNOSIS and read out fault memory
ad0000p200004a
ar0941p6819els Remove/install charge air cooler, water-cooled
ar0941p8620els Remove/install charge air ducts
as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
as0000z001101a Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.