ar0716w100702md

Fill fuel low-pressure circuit on engine with filling unit

Type ar · topic 07.16 · version 0200 · 2016-02-01

Applies to: Engine 936.9 Fuel filter module with fuel filling valve

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 936 (models 9**)

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.1 Basic information — Series 936 (models 9**)

AR07.16-W-1007-02MD

Fill fuel low-pressure circuit on engine with filling unit

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger !

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

000 588 00 71 00 Pump

WS47.00-N-0018B

Engine

936.9

Fuel filter module with fuel filling valve

Modification notes

25.11.2015

Reference to filling unit 000 588 00 71 00 pump, added.

Operation step 3

WS47.00-N-0018B

Fill fuel low-pressure circuit on engine with filling unit

W07.16-1125-09

1

Clean engine in the area of fuel filling valve (2) on fuel filter module (1).

2

Detach plug on fuel filling valve (2).

3

Connect plug coupling (3) of hose (4.1) from "Outlet" connector of filling unit (4) to fuel filling valve (2).

4

Clean area around the filler neck on fuel tank (5).

5

Open cap at fuel tank (5).

6

Insert hose (4.2) from "Inlet" connection of filling unit (4) into filler neck.

7

Press on flap in filler neck and insert hose (4.2) into fuel tank (5) until suction opening of hose (4.2) is below the fuel level.

8

Attach filling unit (4) to a power supply and switch on filling unit (4).

Pay attention to manufacturer's operating instructions.

9

Observe pressure gauge (4.3) on filling unit (4). The filling unit (4) switches off automatically after reaching the maximum filling pressure (4.0 bar) and then on again after a short time.

10

Cut out filling unit (4) after a waiting time of about 30 s.

11

Start engine within about 5 s at the engine start and engine stop button; allow to run in neutral.

If the engine does not run or does not achieve an increased engine speed, switch on the filling unit (4) and repeat the filling process.

12

Switch off engine.

13

Remove filling unit (4) and hoses (4.1, 4.2).

14

Place plug on fuel filling valve (2).

15

Close cap on fuel tank (5).

Referenced documents