ar0716d1050d

Remove/install rail pressure sensor

Type ar · topic 07.16 · version 0100 · 2004-06-07

Applies to: ENGINE 612.981 ## from 846435 in MODEL 902.6, 903.6, 904.6, 905.6

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

EinPAS 15 Engine › 15.45 Engine management › 15.45.12 Sensor/switch/wiring harness — Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

Also applies to engines/gearboxes: 612 981

AR07.16-D-1050D

Remove/install rail pressure sensor

31.3.04

ENGINE 612.981 ## from 846435 in MODEL 902.6, 903.6, 904.6, 905.6

Remove/install rail pressure sensor

D07.16-1282-05

1 Rail pressure sensor

2 Connector

3 Rail

4 Mixing chamber

Remove/Install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove mixing chamber (4)

In vehicles with code MD1, MS5 and MF8.

AR09.20-D-1320B

2

Detach the vacuum line at the vacuum pump

3

Unplug connector (2) at rail pressure sensor (1)

4

Unscrew the rail pressure sensor (1) from the rail (3)

*BA07.16-P-1003-01A

5

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury from bruises and burns if you hold your hands into engine when it is started or when it is running.

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of explosion caused by ignition or explosion of fuel. Risk of injury to skin and eyes due to the stream of fuel flowing out.

Keep all ignition sources out of hazard area.

Do not carry out any work on the system when it is pressurized.

AS07.16-Z-0001-01A

6

Inspect fuel system for leaks

Run engine, switch off and inspect for leaks.

Common rail diesel injection (CDI)

Number

Designation

Engine 612.981

BA07.16-P-1003-01A

Rail pressure sensor on rail

to production no.

86512

Nm

-

as of production no.

86513

Nm

-

as of production no.

96513

Nm

-

up to engine no.

835762

Nm

-

from engine no.

835763

Nm

-

up to engine no.

846434

Nm

22

from engine no.

846435

Nm

70

Referenced documents