ar0703p9105cd

Remove/install leak oil line to injectors

Type ar · topic 07.03 · version 0102 · 2012-05-08

Applies to: ENGINES 651 Leak oil line repair solution

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 651

EinPAS 15 Engine › 15.45 Engine management › 15.45.13 Line/hose/valve — Series 651

AR07.03-P-9105CD

Remove/install leak oil line to injectors

23.4.12

ENGINES 651
Leak oil line repair solution

Remove/install leak oil line to injectors

P07.16-3644-06

1 Leak oil line

2 Marking

3 Connection fitting

4 Leak oil line repair solution

Y76/1 Cylinder 1 fuel injector

Y76/2 Cylinder 2 fuel injector

Y76/3 Cylinder 3 fuel injector

Y76/4 Cylinder 4 fuel injector

Danger!

Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure

Keep all ignition sources out of hazard area.

Do not carry out any work on systems when they are under pressure

AS07.16-Z-0001-01A

Notes on injectors

AH07.16-P-1000-01A

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes about Common-Rail components

AH07.16-P-0002-01TX

Removing

1

Remove cylinder head cover trim

2

Remove connectors for leak oil line (1) on the fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4)

3

Cut through leak oil line (1)

The connecting point on the leak oil line (1) must be located 1 cm in front of the white marking (2) so that there is still 1 cm of line at the end still remaining in the vehicle in front of the white marking (2).

Install

4

Connect leak oil line repair solution (4) with the leak oil line (1) remaining in the vehicle

The connection fitting (3) is located on the leak oil line repair solution (4).

5

Attach connectors for leak oil line (1) to the fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4)

Coat the O-rings between the leak oil line and fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4) with a special lubricant.

Special antifriction agent

*BR00.45-Z-1055-06A

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

6

Check fuel system for leaks with engine running

Carry out visual inspection.

7

Install trim panel of cylinder head cover

Repair materials

Number

Designation

Order number

BR00.45-Z-1055-06A

Special sliding compound

A 000 989 36 60

Referenced documents