AR07.03-P-9105CD | Remove/install leak oil line to injectors | 23.4.12 |
ENGINES 651
Leak oil line repair solution
P07.16-3644-06
1 Leak oil line
2 Marking
3 Connection fitting
4 Leak oil line repair solution
Y76/1 Cylinder 1 fuel injector
Y76/2 Cylinder 2 fuel injector
Y76/3 Cylinder 3 fuel injector
Y76/4 Cylinder 4 fuel injector
Danger! | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. Do not carry out any work on systems when they are under pressure | |
| Notes on injectors | ||
| Information on preventing damage to electronic components due to electrostatic discharge | ||
| Notes about Common-Rail components | ||
| Removing | ||
1 | Remove cylinder head cover trim | ||
2 | Remove connectors for leak oil line (1) on the fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4) | ||
3 | Cut through leak oil line (1) | The connecting point on the leak oil line (1) must be located 1 cm in front of the white marking (2) so that there is still 1 cm of line at the end still remaining in the vehicle in front of the white marking (2). | |
| Install | ||
4 | Connect leak oil line repair solution (4) with the leak oil line (1) remaining in the vehicle | The connection fitting (3) is located on the leak oil line repair solution (4). | |
5 | Attach connectors for leak oil line (1) to the fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4) | Coat the O-rings between the leak oil line and fuel injectors (Y76/1, Y76/2, Y76/3, Y76/4) with a special lubricant. | |
Special antifriction agent | |||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
6 | Check fuel system for leaks with engine running | Carry out visual inspection. | |
7 | Install trim panel of cylinder head cover |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1055-06A | Special sliding compound | A 000 989 36 60 |
Referenced documents
- ah0716p000201tx Notes about Common-Rail components
- ah0716p100001a Notes on injectors
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0716z000101a Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure