ar0703p1452f

Removing and installing fuel rail with injection valves (LH-SFI)

Type ar · topic 07.03 · version 0102 · 1997-12-18

Applies to: ENGINE 120.980 /981

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector

Also applies to engines/gearboxes: 120 980, 120 981

AR07.03-P-1452F

Removing and installing fuel rail with injection valves (LH-SFI)

10.6.94

ENGINE 120.980 /981

Removing and installing fuel rail with injection valves (LH-SFI)

P07.40-0201-05

16 Screws

16/8 O-rings
17 Fuel rail
17/2 Fuel return pipe
17/3 Fuel feed pipe
Y62 Fuel injection valves
Arrow Connector

Removal, installation

Risk of explosion

Pay attention to accident prevention regulations!

1

Release fuel pressure through service valve at fuel rail

see Diagnosis Manual Engine, Volume 2, Index 3.2

*103589002100

*119589046300

2

Remove cable duct partially at the fire wall

Model 140

For this step:

Remove, install air inlet plenum. See RA Automatic Heater Control Model 140,
Op. no. 83-140

3

Disconnect vacuum pipe from automatic transmission at the intake manifold

Model 140

4

Remove top parts of cover of high voltage distributor

5

Disconnect all the electric connectors of the wiring which run via the fuel rail

6

Disconnect the vacuum hose of diaphragm pressure regulator

7

Disconnect fuel feed pipe (17/3) and return pipe (17/2)

Collect fuel. Do not disconnect fuel
feed and return pipes for testing the injection valves

8

Unplug connectors (arrow)

9

Remove screws (16)

10

Pull fuel rail (17) together with injection valves out of intake manifold

Cover over holes for injection valves.
Replace O-rings. Oil for installing.

11

Installation is performed in reverse order

Testing

12

Test injection valves (Y62)

see Diagnosis Manual Engine, Volume 2, Index 3.2

13

Remove, install injection valves

AR07.03-P-6521F

Removing and installing fuel rail with injection valves (LH-SFI)
Removing and installing fuel rail with injection valves (LH-SFI)

103 589 00 21 00

119 589 04 63 00

Pressure hose

Tester

Referenced documents