ar0703p1452e

Removing and installing fuel rail with injection valves (LH-SFI)

Type ar · topic 07.03 · version 0102 · 1997-12-18

Applies to: ENGINE 119.97

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector

Also applies to engines/gearboxes: 119 97*

AR07.03-P-1452E

Removing and installing fuel rail with injection valves (LH-SFI)

13.7.94

ENGINE 119.97

Removing and installing fuel rail with injection valves (LH-SFI)

P07.40-0214-06

16 Screws

16/8 O-rings
17 Fuel rail
17/2 Fuel return pipe
17/3 Fuel feed pipe
Y62 Fuel injection valve
Arrow Coupling

Removal, installation

Risk of explosion

Pay attention to accident prevention regulations!

1

Release fuel pressure through service valve at fuel rail

see Diagnosis Manual Engine, Volume 2, Index 3.1

*103589002100

*119589046300

2

Disconnect all the electrical connectors of the cables which run via the fuel rail to the intake manifold

3

Disconnect vacuum pipe for brake servo unit

4

Detach hoses for crankcase ventilation

5

Detach vacuum hose of diaphragm pressure regulator

6

Disconnect fuel feed pipe (17/3) and return pipe (17/2)

Connect fuel. Do not disconnect fuel feed and return pipes for testing the injection valves

7

Unplug couplings (arrow)

8

Remove screws (16)

9

Pull fuel rail (17) together with injection valves out of intake manifold

Cover over holes for injection valves

10

Replace O-rings (16/8)

Oil for installing

11

Examine insulating sleeves

If necessary, after examining:

Remove insulating sleeves or rubber rings (for injection valves), install

AR07.03-P-6570E

Testing

12

Test fuel injection valves (Y62)

see Diagnosis Manual Engine, Volume 2, Index 3.1

If necessary, after testing:

Remove injection valves, replace, install

AR07.03-P-6521E

13

Install in the reverse order

Removing and installing fuel rail with injection valves (LH-SFI)
Removing and installing fuel rail with injection valves (LH-SFI)

103 589 00 21 00

119 589 04 63 00

Pressure hose

Tester

Referenced documents