ar0703p1451l

Remove/install fuel distributor with injection valves (ME-SFI)

Type ar · topic 07.03 · version 0103 · 2010-01-19

Applies to: ENGINE 137.970 in MODEL 215.378, 220.178 /878

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 215 (models 378) · Series 220 (models 178, 878)

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 215 (models 378) · Series 220 (models 178, 878)

Also applies to engines/gearboxes: 137 970

AR07.03-P-1451L

Remove/install fuel distributor with injection valves (ME-SFI)

17.12.09

ENGINE 137.970 in MODEL 215.378, 220.178 /878

Remove/install fuel distributor with injection valves (ME-SFI)

P07.03-2024-09

1 Air filter

1/1 Service valve

2 Crankcase ventilation system hose

3 Switchover valve holder

Y32/1 Combination valve switchover valve on the left

Y32/2 Combination valve switchover valve on the right

Y62 Fuel injector

17 Fuel distributor

17/1 Bolts

17/2 Feed line

M16/1 Electronic accelerator actuator

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove air filter (1)

AR09.10-P-1050L

2

Remove electronic accelerator actuator (M16/1)

AR30.20-P-1262L

3

Remove ECI power supply unit (N91)

4

Detach right valve camshaft adjustment electrical connection connector (Y49/2)

5

Detach crankcase ventilation system hose (2) to right cylinder head and disconnect at coupling (arrow)

6

Detach vacuum lines at switchover valves (Y32/1) and (Y32/2)

Intake manifold connection diagram M137

AR09.20-P-1310-01L

Intake manifold connection diagram M137

AR09.20-P-1310-01LA

7

Unclip switchover valves (Y32/1) and (Y32/2) at bracket (3) and detach electrical connection connector (arrow)

8

Release fuel pressure through service valve (1/1)

Collect fuel.

*103589002100

*119589046300

9

Loosen fuel-feed line (17/2) at fuel distributor (17)

Collect fuel.

*BA07.52-P-1001-01A

10

Detach injection valve electrical connection connector (arrow) (Y62)

11

Take out screws (17/1), lift fuel rail (17) together with all injectors (Y62) off the intake manifold

Inspect O-rings for damage.

If O-rings are faulty, replace the injector. Oil O-rings before installing the fuel rail.

*BA07.52-P-1002-01A

Checking

12

Test fuel injectors (Y62)

STAR DIAGNOSIS

Remove/install injection valves (ME-SFI)

AR07.03-P-6520L

13

Install in the reverse order

Fuel distributor

Number

Designation

Engine
137

BA07.52-P-1001-01A

Fuel feed line to fuel distributor

Nm

38

BA07.52-P-1002-01A

Bolt, fuel distributor to intake manifold

Nm

8

Remove/install fuel distributor with injection valves (ME-SFI)
Remove/install fuel distributor with injection valves (ME-SFI)

103 589 00 21 00

119 589 04 63 00

Pressure hose

Tester

Referenced documents