ar0703p1450mcc

Remove fuel distributor with injection valves

Type ar · topic 07.03 · version 0101 · 2007-09-06

Applies to: ENGINE 132.9 in MODEL 451.3 /4

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 451 (models 3**, 4**)

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 451 (models 3**, 4**)

Also applies to engines/gearboxes: 132 9**

AR07.03-P-1450MCC

Remove fuel distributor with injection valves

21.8.07

ENGINE 132.9 in MODEL 451.3 /4

Remove fuel distributor with injection valves

P07.03-2215-08

1 Fuel distributor

2 Engine wiring harness

3 Retaining clip

4 Retaining clip

8 Fuel pipe

9 Supports

10 Bolt

5 Electrical connectors

6 Hose clamp

7 Fuel hose

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove interior flap above engine

Installation: Only install interior flap over engine after the leak test.

AR88.40-P-1100-03MCC

2

Unclip engine wiring harness (2) from retaining clips (3, 4)

3

Disconnect electrical connectors (5)

4

Unclip fuel line (8) from mounts (9)

5

Detach clamp (6) and remove fuel hose (7) from fuel distributor (1)

Collect the escaping fuel in a suitable container.

Use suitable plugs to seal the openings.

Installation: Replace clamp (6).

6

Unscrew bolts (10) on fuel distributor (1)

*BA07.52-P-1001-01D

*BA07.52-P-1002-01D

7

Remove fuel distributor (1) together with fuel injection valves

Installation: Replace sealing rings and wet slightly with engine oil for easier assembly.

8

Remove fuel injection valves

When replacing fuel distributor (1).

AR07.03-P-6522MCC

9

Install in the reverse order

10

Read out fault memory, erase if necessary

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04MCC

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

11

Conduct engine test run and check for leaktightness of fuel system in the area of the fuel distributor (1)

Fuel distributor

Number

Designation

Engine
132.9

BA07.52-P-1001-01D

Bolt, fuel distributor to intake manifold

Nm

9

BA07.52-P-1002-01D

Bolt, fuel distributor to
charge air distribution pipe

Nm

9

Referenced documents