ar0703p1450ff

Remove fuel distributor with injection valves

Type ar · topic 07.03 · version 0103 · 2005-05-23

Applies to: ENGINE 134.9, 135.9 in MODEL 454.0

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines — Series 454 (models 0**)

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector — Series 454 (models 0**)

Also applies to engines/gearboxes: 134 9**, 135 9**

AR07.03-P-1450FF

Remove fuel distributor with injection valves

4.6.03

ENGINE 134.9, 135.9 in MODEL 454.0

Remove fuel distributor with injection valves

P07.03-2121-06

Shown on engine 135.950

1 Fuel pipe

2 Clamp

3 Connector

4 Bolts

5 Cylinder head

6 Fuel distributor

7 Sealing ring

Y62/1 Cylinder 1 fuel injection valve

Y62/2 Cylinder 2 fuel injection valve

Y62/3 Cylinder 3 fuel injection valve

Y62/4 Cylinder 4 fuel injection valve (only on engine 135.9)

Remove/Install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Unlock connector (3) on the fuel injection valves (Y62/1, Y62/2, Y62/3, Y62/4) and detach

Pay attention to the gaskets in the plugs (3). Fuel injector Cylinder 4 (Y62/4) only for engine 135.9.

2

Spread clamp (2) and detach fuel line (1) from fuel distributor (6)

Collect the escaping fuel in a suitable container.

Seal opening on the fuel line (1) and on the fuel distributor (6) using a suitable plug.

3

Unscrew bolts (4) on fuel distributor (6)

Installation: Install new bolts (4).

*BA07.52-P-1001-01F

4

Pull fuel distributor (6) with spacers out of the cylinder head (5)

Installation: Replace sealing rings (7) of fuel injection valves (Y62/1, Y62/2, Y62/3, Y62/4) and to facilitate the assembly lightly oil them.

Fuel injector Cylinder 4 (Y62/4) only for engine 135.9.

5

Install in the reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

6

Conduct engine test run and check leaktightness in the area of the fuel distributor (6)

Fuel rail

Number

Designation

Engines 134.910/911, 135.930/950

BA07.52-P-1001-01F

Bolt of fuel rail to cylinder head

TORX

Nm

19

Internal hexagon

Nm

-

Referenced documents