ar0703p1450d

Remove fuel distributor with injection valves

Type ar · topic 07.03 · version 0115 · 2010-01-13

Applies to: ENGINES 104.94 /99, 111.920 /921 /94 /96 /970 /973 /974 /975 /977 (except , 104.990)

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.03 Injection jets, Injection valves, Lines

EinPAS 15 Engine › 15.45 Engine management › 15.45.42 Fuel distributor/rail/nozzle/injector

Also applies to engines/gearboxes: 104 94*, 104 991, 104 992, 104 994, 104 995, 104 996, 111 920, 111 921, 111 94*, 111 96*, 111 970, 111 973, 111 974, 111 975, 111 977

AR07.03-P-1450D

Remove fuel distributor with injection valves

14.12.09

ENGINES 104.94 /99, 111.920 /921 /94 /96 /970 /973 /974 /975 /977 (except , 104.990)

Remove fuel distributor with injection valves

P07.50-0271-06

Engine 104

16/8 O-rings 17 Fuel distributor
17/2 Fuel return line
17/3 Fuel feed line
Y62 Injection valves

Remove fuel distributor with injection valves

P07.03-2021-06

Shown on engine 111.940

1/1 Service valve

16/8 O-rings 17 Fuel distributor
17/2 Fuel return line
17/3 Fuel feed line
Y62 Injection valves

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel

AS47.00-Z-0001-01A

1.1

Remove air filter cross pipe

Except engine 111.943/947/973/975

AR09.10-P-8031G

2

Release fuel pressure through service valve (1/1) at fuel rail (17)

*103589002100

*119589046300

3.1

Remove oil filter

Only engine 104 with integrated oil-cooler and radiator

*103589020900

4

Remove fuel distributor (17)

Installation: Replace O-rings (16/8), oil for easier installation

Engine 104

*BA09.20-P-1001-01B

Engine 111

*BA07.52-P-1001-01B

5

Unscrew fuel feed line (17/3)

Collect fuel

6.1

Unscrew fuel return line (17/2)

Except engine 111.977

Collect fuel

7

Install in the reverse order

Intake manifold

Number

Designation

Engine 104

BA09.20-P-1001-01B

Bolts and nuts, intake manifold to cylinder head

Nm

25

Fuel distributor

Number

Designation

Engine
111.92/
94/951/
952/955/
956/957/
96/97/981/
982

Engine 111.958/
983

BA07.52-P-1001-01B

Bolt connecting fuel distributor to cylinder head

Stage 1

Nm

25

25

Stage 2

°

-

-

BA07.52-P-1002-01B

Fuel feed line to fuel distributor

Nm

24

24

Remove fuel distributor with injection valves
Remove fuel distributor with injection valves
Remove fuel distributor with injection valves

119 589 04 63 00

103 589 00 21 00

103 589 02 09 00

Pressure hose

Wrench socket

Tester

Referenced documents